1. Welding deviation.
The cause of welding deviation: welding deviation is that the welding angle deviates from the weld in the process of welding operation, and the welding is not carried out along the weld. Welding deviations can be caused by incorrect torch finding points or incorrect torch positioning.
Measures to be taken in case of welding deviation: The operator needs to check whether the welding programming is correct, and then check whether the axes of the arc welding robot are loose.
2. Excessive welding.
Causes of excessive welding: Excessive welding will form a welding nodule on the surface of the weld, which is a small lump produced by the metal flowing under the action of its own weight after the electrode is melted at high temperature and the liquid metal is solidified, which not only affects the appearance, but also causes welding quality problems.
Actions to be taken in case of over-welding: If a weld nodule occurs, it is necessary to check whether the process parameters are correct or whether the operator has made a mistake.
3. Solder joint spatter.
Causes of solder joint spatter: Solder joint spatter is mostly due to improper selection of welding parameters, excessive wire extension or welding power.
Measures to be taken in the event of solder joint spatter: In the event of solder joint spatter, it is necessary to adjust the welding parameters and the length of the welding wire, and adjust the proportion of the gas mixture.
4. Undercut.
Causes of undercut: undercut may be caused by too strong current, unsuitable welding rod, too long arc, insufficient cleanliness of the base metal, etc.
Measures to be taken in the occurrence of undercut: When the operator is programming, the operator needs to select the appropriate angle of the welding gun of the arc welding robot, and clean up the oil impurities on the base metal before the welding work, and reduce the arc length and speed, which can effectively prevent the undercut.
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