In China, under the background of deepening industrial transformation and upgrading, and weakening the profitability of the population, the scale of manipulator use is becoming more and more extensive, and industrial robots are rapidly entering the market with a high compound growth rate. The stamping manipulator can replace the body to complete the damage, repetitive monotonous operations, and can also reduce the intensity of human labor, advance the productivity of labor, it is higher than the obedience of human labor, and the error is smaller, therefore, the stamping manipulator is more and more widely used. In the machinery industry, it can be used for parts assembly, transfer of processed workpieces, loading and unloading, and is widely used in automated CNC machine tools, combination machine tools and punch presses.
Among them, the four-axis stamping manipulator can install multiple sets of molds on the unified table punch press to produce automatic production, reduce the investment of the punch, and the four-axis stamping manipulator reduces the investment of the mold for the continuation of stamping and the investment of the high-speed punch, and completes the automatic continuation of production with simple equipment and molds, which is suitable for product stretching production, such as pressure cooker, water cup, filter and other products, and only needs to be briefly debugged when changing the model.
The first two joints of the four-axis stamping robot manipulator can rotate freely left and right in the horizontal plane. The third joint consists of a metal rod called a quill and a gripper. This metal rod can be moved up and down in a straight plane or rotated around its straight axis, but it cannot be tilted. This unique planning makes the four-axis robots extremely rigid, allowing them to perform high-speed and repetitive tasks. In packaging use, the four-axis robot handles high-speed pick-and-place and other material handling responsibilities.
The movement of each joint of the four-axis punch robot manipulator is jointly completed by a servo motor and a high-precision harmonic reducer, and each linear axis is jointly completed by a servo motor and a precision lead screw; Together with the advanced electrical control cabinet and teaching box, its performance is superior, low price, easy to operate. It can be connected to hydraulic presses, gear punches, pneumatic punches, tapping machines, riveting machines, etc., regardless of the tonnage of the punch, the height of the machine, can be connected, and the equipment can be combined freely, all-round, multi-angle to complete a variety of messy stamping actions, flipping, scrapping, side-hung or obliquely placed, stacking, etc., and accustomed to the process requirements of continuous die, single machine and multi-mode. Pre-store 100 sets of product process information to facilitate production conversion. Recognition of double material and punch press double or repeated stamping, maintenance of robot, punch and die security and remote communication.
The beneficial effects of the introduction of four-axis stamping robot manipulator in stamping enterprises:
1. Four-axis movement, suitable for all kinds of non-standard molds, can be arbitrarily raised in the stamping channel, accurate positioning of the mold and accurate placement of parts;
2. It can be operated by multiple units or by single machine;
3. It has fewer requirements for stamping machines, and is suitable for use in various stamping machines, which can save customers 60%-70% of the capital investment for equipment.
|
More on that
|
How to use the OTC robot step return instruction
Find an operation origin for the OTC welding robot: click "Program" on the teaching pendant, enter 9999, press "Acknowledge", press "Trek View", and the current process will flash yellow on the teaching pendant.
OTC Welding Robot Programming Process Tutorial Step 2:
Create an empty program ...
|
|
Interrupt function and handling of robots
Abort means that during the operation of the computer, when there are some unexpected situations that require the intervention of the host, the machine can actively abort the running program and transfer to the program that deals with the new situation, and then return to the original suspended program to continue to run after processing.
...
|
|
The ODC robot automatically does not go through the processing method
Fault phenomenon: the manual operation is normal, after the automatic form is converted, the red light in the stop state does not go out, but press strat (start) once, and the program takes a step.
Solution: Ask the manufacturer for the treatment method, and the reason is that the operation mode of the machine has been changed to stop in one step (1STEP).
...
|
|
Processing method of involuntary walking of OTC robots
Fault phenomenon: Manual operation is normal. After switching to automatic mode, the intermittent red light does not stop, but pressing strat once will make the program trek one step.
Solution: Because the working mode of the machine is changed to one step intermittent, please ...
|
|
Industrial robot system composition - OTC robot
(1) Control computer: the dispatching and command organization of the control system. Generally, microcomputers and microprocessors have 32-bit, 64-bit, etc.
(2) Teaching box: Teaching robot working trajectory and parameter setting and all human-computer interaction operations, with its own independent CPU and storage unit, and ...
|
|
OTC fd desktop robot simple simulation tool
The fd desktop robot simple simulation tool is a support tool suitable for the introduction of low rotor, and it is a PC software that can be used with OTC robots.
Key features:
1. Same operation as FD robot:
...
|
|
The general trend of industrial robot technology development - Odixi
Industrial robot is a multi-joint manipulator or multi-degree of freedom intelligent machine device for the industrial category, which can perform work automatically, and is a kind of machine that relies on its own power and control ability to instigate various functions. Not only can it be commanded by humans, but it can also operate according to pre-programmed procedures.
|
|
OTC Welding Robot Wire Feeder Type:
1. The wire feeder is divided into two types: integrated and separated according to the installation method. The wire feeder is installed on the rear of the upper arm of the robot and is integrated with the robot; The wire feeder is installed separately from the robot as a separate type.
Due to the integral wire feeder to the welding torch distance score ...
|
|
The design of the OTC welding robot for the welding fixture
1. The welding fixture of the OTC welding robot has the characteristics of agile action and convenient operation. The operation orientation should be located in a position that is easily accessible and accessible to workers. When the robotic welding fixture is in a clamping condition, it should be able to self-lock.
...
|
|
OTC Odichi welding robot problem solving
1. The weld bead and welding trajectory cannot be corrected
First of all, in teach-in mode, the empty walk procedure ensures that the welding orientation is correct. Secondly, consider that there is a problem when soldering*** is searching. At this time, it is necessary to consider the way the welding robot finds the weld bead (arc or laser) to set it.
|
|
OTC Odichi welding robot control system
The hardware of the microcomputer control system of a welding robot is mainly composed of the interface circuit of the S7-200 PLC microcomputer manipulator and the sensors and motors.
The S7-200 controller modules are: CPU module, I/O module, and D/A module ...
|
|
OTC Robot FD-B4 Maintenance Steps:
1. Preparation before robot maintenance
1. Robot oil type: REO about 1000ml, EP2 about 10-30ml, WR2 about 10ml
2. Tools: one technical refueling pump, 4 syringes, oil blotting paper, several plastic bags, waste oil drums, hexagonal wrenches
3. Robot ...
|
|
Precautions when OTC welding robot welding brass and aluminum
When the OTC welding robot solders copper, first check whether it is a DC welding machine, because the copper welding is as much as possible with a DC argon arc welding machine.
When welding copper, use phosphor copper electrode as filler, first use a welding gun to copy the workpiece, and then participate in the welding rod when it is melted, this is because the phosphor copper electrode ...
|
|
Advantages of OTC welding robots:
1. 3 years warranty in the industry (body, control box, teaching box, operation box, control cable)
2. Full Chinese operation interface, simple and easy to understand, together can support 6 language selection;
3. The working radius is long, and the working radius of the standard welding robot can reach 1.4 meters or 2 meters (not included).
|
|
Four small families of robots - Odihi OTC in Japan
Like Panasonic, OTC robots are also focused on welding, which is related to their beginnings in the welding industry.
Japan OTC Co., Ltd. is active in the policy of "making it easier for users to operate and achieve higher precision welding".
|
|
Application scenarios of ODS collaborative robots
1. Pick up and place
For workers, manual pick-and-place should be one of today's repetitive tasks. Boring and vulgar operations can easily lead to worker errors, and highly repetitive body movements can also easily lead to physical fatigue and damage. From the beginning of the pick-and-place mission application ...
|
|
The basic functions of the robot control system - Odichi
The robot control system is an important part of the robot, which is used to control the manipulator to complete specific work tasks, and its basic functions are as follows:
1. Human-machine interface: teaching box, operation panel, display screen.
...
|
|
Key points for judging the performance of industrial robots
Work space refers to the orientation mobilization of a specific part of the robot arm under certain conditions. The nature and size of the workspace reflect the size of the robot's working capacity. When understanding the robot's working space, pay attention to the following:
...
|
|
The relationship between ODS servos and robots
The servo motor is the driving device of the robot joint
The joint drive of the robot is inseparable from the servo system, and the more joints, the higher the flexibility and accuracy of the robot, and the more servo motors need to be used. The servo motor affects the robot's arm control, such as orientation, angle, etc.
|
|
Welding robot wire feeder type - OD robot
1. The wire feeder is divided into two types: integrated and separated. The wire feeder is installed on the rear of the upper arm of the robot and is integrated with the robot; The wire feeder and the robot are separated from each other.
Because the distance from the integrated wire feeder to the welding gun is more than ...
|
|
Contact
working hours
