1. According to the equipment method, it is divided into: straight equipment and horizontal installation. The company uses drones, automation, robotics and artificial intelligence to leverage these important warehouse goals to better serve its customers while improving its bottom line.
In this fast-paced distribution environment, knowing where a product is located at any given time and how quickly it is packaged, shipped, and delivered is a "must-have" for most companies to constantly strive for. Satisfying the needs of a customer base that expects next-day and two-day delivery; Perfect order accuracy; and reliable shipment status updates; Companies need to provide accurate, real-time inventory visibility across all parts of their supply chain.
"Unfortunately, despite all the best efforts and resources that have been put into it so far, many companies are still not reaching their full potential in terms of omnichannel enablement, and they continue to face challenges related to inventory visibility and optimization," notes Adelante SCM. Recent Inventory Insights Statements. In fact, 30% of companies report that their omnichannel fulfillment performance (relative to their professional peers) is "below average."
Here's the good news: companies can establish and target critical warehousing targets to improve order fulfillment, cut transit times, and keep customers happy. Adding advanced skills such as drones, warehouse automation, robotics skills, and artificial intelligence (AI) to the equation results in a processing solution that provides a higher level of inventory visibility in the logistics environment that demands it.
Deborah Abrams Kaplan writes in Supply Chain Dive: "Robotics skills can generally be performed without drastically altering the underlying infrastructure, so they can be highly rewarding." Drone skills are also maturing in the warehouse environment. For example, Walmart and other companies are piloting a project to use drones to check warehouse inventory. "They found that drones could eliminate a month of manual labor, while drones could work for a day," Kaplan wrote. ”
Build a solid foundation
In its presentation, Adelante SCM points out that the foundation of a strong distribution transaction is to identify the right targets and build your supply chain processes around them. "It's amazing," it compensates, "that the query results show that even the front-runners are not taking full advantage of the inventory targets that have been shown to drive omnichannel success." Here are six warehouse goals that all companies should keep an eye on, monitor, maintain, and manage. And take action to:
Order execution rate. The percentage of orders shipped for the first time is important for two reasons: customer satisfaction (most goods require more than one shipment) and delivery capacity, which can be affected by the SIPMM Institute if the order is completed after repeated shipments of general demand, as stated in the SIPMM Institute's Critical Performance Objectives for Effective Warehousing and Customer Service. For example, a customer orders 20 units of SKU 2677, but the seller ships 15 units it has. The fill rate is equal to 15/20 = 0.75. The seminar concluded: "There was a shortage of stock, but demand was partially satisfied. "From this simple point of view, there are a lot of combinations of how to formulate a fill rate measurement specification."
On-time delivery. "The overarching goal of a distribution center is clear: it needs to accurately and efficiently distribute goods in and out of the warehouse," writes Demetra Mallios of Catch-Up Logistics in the Top 10 Logistics Goals, a measure of your supply chain power warehouse. In short, it is necessary to place the right product with the right shipping method at the right time. To do this, demand monitoring to the warehouse for late shipments and early delivery of goods for loading times, both of which can be handled through inventory visibility tools such as automation, robots, and drones.
Perfect order. The calculation of the error-free rate for each stage of the PO, the perfect order is the goal that one seeks but is generally elusive to achieve. "Every warehouse is striving for the perfect order, where the customer consistently receives the right product on time and without damage, and with the right documentation," says Adam Robinson in the "Warehouse Measurement Specification," which is designed to improve surplus capacity and operational performance. After error-free delivery, customer satisfaction has improved and customer support costs have been reduced. "This is the backbone of why tracking targets (in this case, treasury targets) are so important in order to have more control and influence change," he added. ”
Precise tracking of trailers. If your warehouse distribution center uses trailers to move products, it's important to have time to know where and what to do. Steve ·Banker, of the ARC Advisory Group, told the logistics department: "A lot of the warehouse facilities and dock doors are a critical juncture for the company." "It's so that the dock door scheduling can be properly timed so that people can present on time and then make the most of those dock doors." However, when you add robotics, automation, and other advanced skills to your yard management system (YMS), the return on investment (ROI) is clear. A good way to keep track of this information is to use passive RFID and GPS tracking systems.
Record the storage temperature. If you have a food storage facility, it is necessary to install a temperature monitoring system. This means monitoring the daily temperature of all freezers, coolers and ambient temperature storage spaces to guarantee that the optimal temperature is reached for proper food storage and health reasons. Not only in the warehouse, but also in the trailer yard. It can be easily handled through the high-level yard management system. "In addition, such a system notifies you of any irregular changes in temperature, so that you can deal with the problem before the food is unavailable in the trailer," Mallios wrote. ”
Customer saves. When the closest competitor actually has just a tap or click on the screen, it can attract more repeat customers. According to Robinson, the customer retention measure specification is the number and percentage of customers who are also current customers in a previous period of time. "Depending on the frequency of purchases, longer time periods, such as six months or a year, can provide more meaningful measurements," he argues. "For a few years, you can make a trend of saving rates increasing or decreasing."
Once the proper treasury targets are in place, and transaction data points have been accumulated, Robinson says it becomes much simpler to establish actual productivity specifications. "Consider benchmarking the benchmark treasury cost structure and productivity per capita with other [firms], or benchmarking the benchmark against the results of occupational inquiries, such as the annual seminar inquiry conducted by Georgia Southern University and other overarching statements of various staff officers," he wrote. ”
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The coordinate conversion of KUKA robots is subject to conditions
One. Outline:
Those who have used KUKA robots should know that to indicate the orientation of a robot's Cartesian coordinate system, data of type FRAME/POS/E3POS/E6POS type will be used, during which the following period:
-X/Y/Z: indicates the rectilinear coordinates of the Cartesian coordinate system;
-A/B/C ...
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Battery replacement in the KUKA robot body and controller
The data stored in the robot arm is important to protect the encoder pulse values for each axis in the robot. This will manipulate the robot's orientation data. If the battery in the manipulator fails, then if the main power supply is lost, the manipulator needs to be re-operated. Annual Replacement (for ...
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Definition and application of KUKA industrial robots
Definition: Industrial robot is widely used in the industrial field of multi-joint manipulator or multi-degree of freedom machine device, with a certain degree of automaticity, can rely on its own power and control ability to achieve a variety of industrial processing and production functions. Industrial robots are widely used in electronics, logistics, chemical ...
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The manual movement of industrial robots – KUKA robots
The manual movement method of industrial robots is mainly divided into four control methods: point control method, continuous track control method, force (torque) control method and intelligent control method.
1. Point Control Method (PTP)
This manipulation ...
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KUKA method for improving the accuracy of robot trajectories
1) In addition to aligning TCP (or using digital analogue), is there a way to improve the orbit accuracy?
2) There are cutting and other processes on site, which require high track accuracy, if the robot track presents the phenomenon formed by jitter such as sawtooth, how to deal with it?
3) ABB robot for ...
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KUKA robot PTP motion command
The TCP of the robot moves to the target point at the fastest speed, and this movement is called the PTP motion of the robot. Since the axis of the robot is rotary, the arc track is faster than the straight track. The specific course of the movement is unpredictable. The first movement in the program must be the PTP ...
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Freedom of choice for welding robots – KUKA robots
The arms and wrists of the welding robot are the basic parts of the movement. The robot arm of any design has three degrees of freedom to ensure that the end of the arm can reach any point in its working range. The three degrees of freedom of the wrist are the inverse transport of the three axes X, Y, Z perpendicular to each other in space.
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Structural features of industrial robots - KUKA robots
1. Programming
More advanced automation is sensitive from the start. Industrial robots can be programmed to respond to changes in the environment. As a result, they can play a very good role in small groups, in different parts of the production system, in equal and efficient processes.
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Load settings for the KUKA robot
1. Problems in the load setting of KUKA robots
In fact, there is only one purpose, suitable load, under the appropriate driving force, the manipulator can withstand enough moment of inertia regardless of static or dynamic, so as to ensure that the electrical control system controls the manipulator.
and other machines ...
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What is the reason behind Germany's Kuka robot willing to be acquired by Midea?
1. When Midea proposed to Kuka to buy the offer, it was indeed blocked by many people. There are opposing voices from Germany's business and political circles, and these people are worried that KUKA's central technology will be grasped by China's manufacturers, which will have a great impact on high-end players in related fields in China and even in the world.
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Reasons and countermeasures for the design of KUKA robot reducer
1. Japan RV reducer internal gear accuracy level planning Japan RV reducer planners often consider economic factors as much as possible more economical confession gear accuracy grade negligence accuracy grade is the symbol of gear noise and backlash. The United States Gear Manufacturers Association has passed many gear seminars ...
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Analysis of the abnormal noise of the KUKA robot reducer
Planning reasons and countermeasures
1. Japan RV reducer internal gear accuracy level planning Japan RV reducer planners often consider economic factors as much as possible to confirm the gear accuracy level negligence accuracy level is the gear noise and backlash mark. United States Gear Manufacturers Association ...
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Features of KUKA industrial robotics
1. Red Dot Award for Exterior Design, all-aluminum structure, high strength, and therefore large load, KUKA already has a robot with a load of 1000kg, which can be seen at every exhibition.
2. Complete the robot with six axes that can be quickly electronically corrected ...
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Causes of overheating of KUKA robot servo motor bearings
Causes and repair methods of overheating of KUKA robot servo motor bearings
Causes of overheating of servo motor bearings:
1. The cooperation between the inner and outer rings of the bearing is too tight;
2. There are problems with the shape and position tolerance of parts, such as machine base, end cover...
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KUKA robot motor knowledge
1. The current of the single-phase transformer at no load is different from the main magnetic flux, and there is a phase parity aFe, due to the presence of iron current. The no-load current is a spire waveform due to the large third harmonic in it.
2. The flow in the armature winding of the DC motor is also the communication current. But its ...
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KUKA palletizing robot operation specifications
KUKA palletizing robot operation specifications
All prerequisites
Before using this equipment, wear labor protection articles as required;
Check the equipment according to the checklist, understand the status of the equipment, and make corresponding records;
Check if water, electricity, gas, etc. are turned on ...
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KUKA teach pendant programming
(1) Teach: P6, P7, P8, P9, HOME
Refer to P4 and teach P6 with LIN command: P3, P2 and Pl respectively, and teach P7, P8 and pg with PTP command; Return to the HOME point with the PTP command as shown, the end of the machine ...
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Introduction to the IF logic of the KUKA robot
1. Enter the program in the form of the teach pendant T1, click on the lower left corner: Instruction - Logic, and you will see the commonly used logic instructions such as WAIT, WAITFOR, and OUT.
2. Select WAIT. The lower end of the interface *** presents the WAIT Time port sec .
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Robot maintenance content - KUKA robots
The maintenance content of the robot is mainly to replace the lubricating oil of the six shaft reducers and the lubricating oil of the J4 shaft gear shaft, the replacement of wearing parts, the inspection of the operation status of each module in the control cabinet, and the inspection of the wear status of each cable in the control cabinet.
If the grease is not replaced for a long time, the six axes of the robot will be formed.
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KUKA iiQoT monitors and optimizes the entire robotics team
KUKA iiQoT simplifies data-driven automation for businesses. To do this, the software uses the benefits of the Industrial Internet of Things (IIoT): it brings together the condition data of the entire robotics team, from hardware to software to controllers, in a single channel that is clear and unambiguous. KUKA ...
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