1. Adjust the arc voltage
If the settings are incorrect, the voltage setting will significantly add to the spatter. The low voltage setting can cause spatter as the wire is repeatedly short-circuited in the weld pool, resulting in a small burst at the wire tip.
This type of short circuit is normal for short arc MIG welding, but if the arc voltage is set correctly, it is generally possible to keep the discharged spatter to a small size and prevent it from sticking to the workpiece or surrounding fixtures. On the other hand, too high a voltage can also cause excessive splashing due to extremely strong arc forces.
2. Change the stick
The amperage of the arc depends in part on the length of the stick extension, or the amount of wire beyond the contact where the weld occurs.
If the object is too long, the current will drop and the spatter will fly out of the weld because it has not deepened into the weld. If it is too short, it will add an electric current and throw the data out of the weld due to the force of the arc.
3. Upgrade your welding machine
Have you ever wondered if your welding machine – whether manual or robotic – could cause this problem?
Pick a quality welder that minimizes or virtually eliminates spatter. With the advent of ultra-high-speed electronics, some of today's welding power sources are focused on reducing spatter due to their valuable effects. For example, the OTC welding machine is simple to operate, realizes professional and high-quality welding, and is suitable for a variety of metal welding.
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(1) Regular inspection
In order to use the welding machine safely and effectively, please pay attention to regular maintenance and inspection. Everyday precautions.
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(2) Cable ...
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Methods to prevent robot welding deformation – Odich
The process measures to reduce the welding stress and deformation of welding robots mainly include:
1. Heating "subtraction zone" method
Before welding, the welding robot is heated in the area near the welding part (subtraction area) to make it elongated, and when it is cooled after welding, the heating zone is shortened together with the weld.
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Five types of arc welding sensors for OTC robots
The OTC arc welding robot has five optional special sensor accessories for arc welding, which are FD-WD, FD-AR, FD-QD, FD-QF, FD-QT. During this period, the introduction of each type of arc welding special sensor equipment is as follows:
1. ...
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Belt tension adjustment method and precautions - OTC robot
The OTC robot needs to adjust the tension of the belt once a year or every 3,000 hours of work, whichever is shorter. The OTC robot B4 (B4L) is used as an example to introduce the adjustment method and precautions.
The timing belt of the OTC robot B4\B4L is located in the motor and reduction gear.
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OTC robot welding arc programming points
In the welding process, it is necessary for the robot to use the walking mode of interpolating straight lines or arcs to weld. The difficulty coefficient of welding arc is the highest, and whether the arc welding is beautiful or not is the true level of a welder. The robot welding arc first needs to be programmed, and the program should be ...
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The core key technology of industrial robots - OTC Odixi
(1) Open and modular control architecture
The distributed CPU computer structure is selected, which is divided into robot controller (RC), motion controller (MC), optoelectronic isolation I/O control board, sensor processing board and programming teaching box. Robot Controller (RC) & Programming ...
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Types and applications of ODC robot protective clothing
Odixi robot is a kind of industrial robot, according to its different specifications and models, can be used in different fields of automated production lines, which can not only improve the production power of enterprises, but also reduce the danger of harsh environments to labor. However, it is also necessary to use robot protective clothing to maintain it.
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Service life of industrial welding robots - OTC robots
Industrial welding robot is the product of the common development of computer skills, communication skills, visual systems, artificial intelligence, welding skills, etc., which can help enterprises improve production power, reduce labor and material costs, stabilize product quality, and improve the efficiency of enterprises.
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The main input and output interface of the robot - Odichi robot
(1) I/O port
I/O input and inlet, including welding start, stop, reset, welding method selection, welding car and welding torch adjustment and other 16 switching inputs, plus pendulum photoelectric sensor switching input, sharing 17 I/O input points.
I/O outputs, 3 ...
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OTC welding robot small precision welding
The working ability of the welding robot is very powerful, and the general welding operation can be easily completed for it, so what if it is a small fine welding? Can a welding robot also make it work? In the process of real work, there are still many aspects to pay attention to.
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The type of control of the robot - OTC robot
1. The type of robot control can be divided into open-loop control and closed-loop control according to whether there is a reaction or not, during which open-loop control is generally considered to be more accurate, but the requirements are more chaotic. Generally speaking, if we want to achieve open-loop accurate manipulation, we need to know the accurate model of the controlled object ...
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OTC fiber laser welding robot function
Fiber laser welding robot is now widely used in the metal processing industry, as a new era of automated production equipment, fiber laser welding robot with high production efficiency, high precision, high welding strength, small workpiece deformation and narrow welding gap gradually replaced the manual ...
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OTC robot repair to find the cause of the failure
1. According to the problem situation, that is, the alarm code to find the reason
Usually the teach pendant is also called a programmer (the prompt on the teaching box) to roughly determine where the problem occurs. For example, we see the alarm A5032 on the teach pendant, indicating that the encoder is faulty. So according to our ...
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Features of packaging robots - OTC Odichi
1. Strong applicability: when the size, volume, shape and the external dimensions of the tray of the products produced by the enterprise change, only a slight modification can be made on the touch screen, which will not affect the normal production of the enterprise. The traditional mechanical palletizer is quite troublesome or even impossible to change.
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What are the advantages of industrial manipulators over manual labor - Odichi robots
1. The existence and application of industrial manipulators have greatly improved the production power of enterprises. It avoids the influence of human factors in production;
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The importance of welding parameters for the quality of the finished product – ODC Robotics
quality
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Preparation of argon arc before welding
(1) Read the welding process diagram to understand the information, equipment, things and related process parameters of the workpiece to be welded, including the selection of the appropriate welding machine (such as the AC welding machine required for welding aluminum alloy), the selection of the appropriate tungsten electrode and gas flow. First of all, understand the welding current and ...
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OTC robot 6-axis reset operation steps
Replace the battery with a low voltage when the power is not interrupted. After that, the origin of each axis is reset.
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OTC Welding Robot "Three Stability"
1. Stable center of gravity
Welding is like practicing martial arts, the first thing to do is that the chassis should be stable, that is, the "horse step" should be stable, and the center of gravity cannot be unstable, and it is difficult to weld a good weld when the welding is shaking.
2. The welding torch should be stable
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What are the maintenance matters of Odixi robot
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