Based on the many years of Yamaha robot maintenance experience of Yamaha industrial robot engineers, doing a good job in the maintenance of Yamaha industrial robots will effectively extend the service life of the robot and reduce the probability of problems.
1. General protection and maintenance
Before operation, we need to check the brakes of each axis motor, during the operation of each shaft to the * large load direction, turn off the motor by checking whether the shaft can stop in the original position, if there is no good brake, the shaft still needs to maintain the original orientation of the enterprise. Conduct spot checks, recognize the origin of the robot, and do not change the gear gear ratio or other social movement technical parameters from the computer or teach pendant, which will directly affect the economic deceleration operation management function
2. At work
Pay attention to the operation of the robot's hydraulic, pneumatic, external indicators, monitoring signals, safety devices, etc., and correctly use the enable button of the display device. When the system is in the electric condition, when the buttons are all pressed, the release button or the system is in the electric mechanism condition. When the enabling button does not require functional programming or debugging, and the robot does not need to move, the enabling button is immediately released. When a programmer enters a safe area, it is necessary to bring a tape showing the device to avoid mishandling by others. When entering the working area, the form switch of the controller is manual, which is convenient for the equipment to disconnect the computer or long-distance control operation, pay attention to the rotation axis of each arm of the manipulator, and pay attention to other parts or other equipment selected by the manipulator.
3. Protection and maintenance cycle
The time interval between the protection period can be adjusted appropriately according to the environment, frequency, intensity and temperature of the machine in which it is used. General protection (1 time/day). Generally, it is mainly used for cleaning and replacing filter cloth (1 time/500h). Battery renewal (1 time/3500h). Controller fan, servo drive system fan protection (1 time/50000h). Check the cooler at regular intervals (1 time/month) depending on the ambient conditions, operating hours, and temperature.
4. Ontology protection and maintenance
For the protection of the fuselage, the first thing is to clean and check the manipulator, check the shaft brake test, and check the smooth view of the reducer. General maintenance (1 service per day). Axle combined braking test (1 time per day). Check the smooth oil for the axial gear (2 times/2000 hours). Detect the smooth oil on the wrist of the body (2 times/1000h). Gearbox cleaning and lubricating oil renewal, the first renewal cycle is 1 year, and the renewal cycle is 5 years.
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