The wiring and clarification of the corresponding interface are as follows:
1. X1 connector: power supply interface of control cabinet.
(1) KR C4 stand & KR C4 Midsize & KR C4 Extend: three-phase four-wire system, 380V AC AC;
(1) KR C4 stand & KR C4 Midsize Rated Power: 13.5kVA
(2) KR C4 Extend rated power: according to different equipment, the power is different, if you have any needs, please contact me.
(2) KR C4 Compact & KR C4 Smallsize: Eurocode plug, 220V AC, rated power 2kVA;
In the meantime, the 220V AC power plug has been connected and can be connected directly.
2, X11: robot safety loop interface, wiring diagram according to the type of control cabinet, wiring methods are also different.
(1)KR C4 stand & KR C4 Midsize & KR C4 Extend control cabinet:
Emergency stop, safety door signal clarification: advocate access to the corresponding safety device,
If you admit that you don't need to access, you can short-circuit the corresponding channel.
2) KR C4 Compact & KR C4 Smallsize Control Cabinet:
Emergency stop, safety door signal clarification: advocate access to the corresponding safety device, if you admit that you do not need to access, the corresponding channel can be shorted.
3. X51: Hub, used for the access of customer signal lines, communication buses, network cables, etc., for the purpose of dustproof and waterproof.
4. X20-X30: control cabinet interface - robot body interface, power line from control cabinet to robot body.
5. X21-X31: control cabinet interface - robot body interface, data line from the control cabinet to the robot body.
6. X19: control cabinet interface, used to access the KUKA teach pendant SmartPAD.
7,X32: robot body interface, used to access the KUKA zero point proofreading tool, and proofread the robot zero point.
8. The internal battery X305 interface of the control cabinet is connected to the control unit (CCU or CCU_SR).
9. Grounding and equipotential connection of the robot system
10. On-site wiring of the robot supporting cables
After the electrical connection is made, before the robot is energized, the power supply of the control cabinet must be measured with a multimeter, and the power supply must be recognized as having no phase loss, and the voltage level meets the requirements of the robot for the power supply.
The robot is powered on for the first time, and the following interface will sometimes appear in the teach pendant, so please wait patiently for the power-on of the robot to end and enter the KSS system.
In the robot KSS system, a dialog box will be prompted to select the robot information, and the "robot" button will be selected.
Continuing the previous step, after the teach pendant acknowledges all the audio, click on the audio prompt area, and the alarm audio will pop up as shown in the figure.
This kind of audio prompt requires us to recognize the robot's safety equipment. In some cases, when the equipment item is downloaded to the robot activation, it will also have the same audio, which will be processed by the same recognized robot safety equipment.
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The problem of the KUKA robot body and the control cabinet not being matched was solved
First, the problem phenomenon
1. After the robot is powered on, the A5 axis can only move at a scale of -60-+60 degrees, but the teaching pendant is -120-+120 degrees;
2. From the 'Assist' of the Teach Pendant > 'About' a > 'Robot' to view the robot type, and the robot itself.
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KUKA robot balance cylinder motion squeak elimination method
1. Secure the robot so that it doesn't tip over
2. Move the connecting rod A2 in the "+" direction as far as possible
3. Remove the 4 screws and remove the CBS bonnet
4. Loosen the two M16x80-10.9 screws on the bearing block slightly
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How KUKA welding robots ensure welding quality
In China, the career development of welding robot equipment is relatively fast, from the use of a single enterprise in the past, to the current majority of professional production welding is inseparable from KUKA robot equipment, and the field of use is becoming more and more extensive.
The most important thing in welding operations is to ensure the quality of welding.
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KUKA Robot Alternative Packages are added
How to use alternative software packages for KUKA robots
Teach Pendant Device Method Login Administrator
Click to get it up and running> auxiliary software
Click New Software
Click Equipment
Click Path Picking
Select the corresponding folder in the USB flash drive and click Save
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How KUKA Robot BCO works
1. The initial operation of the KUKA robot is called BCO operation.
BCO is an abbreviation for B lock coincidence. Coincidence means "consistency" and "convergence of time/space events".
BCO operations are to be carried out in the following cases.
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KUKA robots are maintained at different times
1. Check and maintain the content for three months
(1) The cable of the control part
(2) Ventilation of the controller
(3) A cable connecting the mechanical body
(4) Whether the fixed condition of the connector is excellent
(5) Tighten the cover plate and various additional parts on the machine
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Quadrilateral programming for KUKA robot programming
In the KUKA robot quadrilateral program, an accounting reference point is set, and other points of the quadrilateral are calculated with the reference point, and then the robot TCP is used to take a quadrilateral trajectory using the movement command. This program is for reference only, basic programming program.
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Understand the hangar card robot from the analysis of load, accuracy and range
Carrying talents: Speak with strength
The range of mass within which the robot can stand in any direction within its operating range. The load of the robot depends not only on the mass of the load, but also on the speed and direction of the robot. Bearer capacity refers to the load-bearing capacity when running at high speed. Bearing ability is not ...
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KUKA robot handling program programming
(1) Open the program
Open the newly created program file banyunl" and enter the program editor. There are 4 lines of program in the program editor, in between, INI: initialization, END: program completion, and the middle two lines return to the HOME point.
(2) Teaching: return to the HOME point
Use...
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The use of logical functions in robot programs – KUKA robots
Inputs and outputs are used for logic programming, and digital and analog inputs and outputs can be used for communication with the peripherals of the robot control system.
When programming the KUKA robot, the ...
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Battery replacement in the KUKA robot body and controller
The data stored in the robot arm is important to protect the encoder pulse values for each axis in the robot. This will manipulate the robot's orientation data. If the battery in the manipulator fails, then if the main power supply is lost, the manipulator needs to be re-operated. Annual Replacement (for ...
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Theory of KUKA robot variables
Theoretical part about variables:
1. When a KUKA robot is programmed with KRL, a variable is a container of calculated values ("values") that are presented during the operation of the robot process in the ordinary sense.
3. Each variable is ...
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Software options for real-time movement of KUKA robots
KUKA Robot RSI:
KUKA. Robot Sensor Interface
Function:
The data and signals from external sensors are effectively combined with the robot control system, and then the robot's movement is corrected and guided.
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The KUKA robot is equipped with a gripper function
1. Move the gripper to an open area, stop all mechanical maintenance operations on the gripper, pay attention to safety!
2. Copy the "Program Pictures and Configuration Files" folder to a USB flash drive and plug it into the control cabinet
3. In SmartPAD...
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Check the electric drive of the robot before powering on - KUKA robot
The power of the electric drive equipment is simple, the speed change scale is large, the efficiency is high, and the speed and position accuracy are high. However, they are often associated with deceleration equipment, and direct drive is more difficult.
Electric drive equipment can be divided into direct current (DC), communication (AC) servo motor drive and stepper electric ...
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Classification and model of KUKA robots
Functionally, KUKA robots can be divided into arc welding robots, casting and forging robots, and handling/palletizing robots.
KUKA arc welding robot refers to an industrial robot that performs automatic arc welding, which is basically the same as a spot welding robot. Welding robots are mainly used for welding of various automotive parts.
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A detailed explanation of the technical indicators of KUKA robots
1) Comfort degree: This is an important goal that reflects the flexibility of the robot. Generally speaking, it is possible to reach 3 degrees of freedom in the robot work space, but the welding must not only reach a certain direction in the space, but also ensure the spatial attitude of the welding (cutting things or welding tongs). Thus...
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KUKA robots add haptic functions to automatically recycle dust
On the 21st, KUKA Industrial Robot and its Chinese brand ambassador, table tennis athlete Tim · Bohr, participated in the 29th China International Rubber and Plastics Industry Exhibition. The relevant person in charge of KUKA said that the Foshan market is very potential, and the market prospect is very good.
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KUKA robot maintenance start-up inspection
1. It is necessary to check the equipment before starting, and the operation can be started only after confirming that the equipment is defective;
2. Check and sort out the operation place to ensure that there are no flammable materials (such as oil rags, waste oil gloves, paint, perfume, etc.) and no air leakage, water leakage;
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KUKA robot reports KSS15101 fault maintenance analysis
Fault Symptom:
After the robot is turned on, the teach pendant shows KSS15101 fault code (the safety device is wrong in 5 safety nodes from 0 to 4 channels), and the robot cannot be put into operation normally.
Fault Detection:
First inspect the site ...
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