Types of defects in robot welding and solutions

Create Date: 2024-8-30 12:03:23|Source: YAMAHA/YAMAHA

1. The weld bead and welding trajectory cannot be corrected

First of all, in the teach-in mode, the empty walk procedure ensures that the welding orientation is correct. Secondly, consider the problem of finding the welding torch. In this case, it is necessary to consider the method of finding the weld bead of the welding robot (arc or laser) and set it, and finally, analyze whether the TCP (welding torch center point orientation) is accurate and adjust. If this situation is frequently presented, it is necessary to check the zero orientation of each axis of the robot and correct it from the beginning.

                                          Types of defects in robot welding and solutions

2. Present a large number of undercut problems

Consider the improper selection of welding parameters, excessive current, excessive voltage, welding torch attitude is not conducive to welding, and whether the welding orientation is limited, and adjust it appropriately.

3. Present the problem of dense pores

It may be that the gas maintenance is poor, the welding surface of the workpiece is not clean enough, or the maintenance gas is not boring enough, and it can be dealt with by adjusting accordingly.

4. Excessive splash problem

It may be due to improper selection of welding parameters, gas composition or too long extension length of the welding wire, the welding parameters can be changed by adjusting the size of the machine power, the gas ratio meter can be adjusted to adjust the gas mixture share, and the relative orientation of the welding torch and the workpiece can be adjusted.

5. After the end of the weld is cooled, it constitutes an arc pit problem

When programmable, the function of the arc pit can be added to the working step to fill it.

6. No arc starting

It may be because the wire is not in contact with the workpiece or the process parameters are too small, the wire can be fed manually, the spacing between the welding torch and the weld can be adjusted, and the process parameters may be adjusted appropriately.

7. Poor weld forming

It may be because the weldment installation gap is uneven, the welding swing amplitude is too high or too low, the current selection is not suitable, and the welding speed does not match the parameters.

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