SIASUN mobile robots were stationed in batches in FAW Jiefang J7 smart factory

Create Date: 2024-8-30 12:03:23|Source: SIASUN/SIASUN

On December 14, 2021, the inauguration and commissioning ceremony of the high-profile FAW Jiefang J7 vehicle smart factory was held in Changchun City. FAW Jiefang J7 Smart Factory is a strategic choice for FAW Jiefang Group Co., Ltd. to adapt to the development of economic globalization and compete head-on with China's own brand commercial vehicles with international commercial vehicle giants, and it is also another milestone key project to promote the implementation of various strategic initiatives of Jiefang Commercial Vehicles.

Here, the mobile robot "army" from SIASUN is ready to devote itself to the wave of technological upgrading of FAW Jiefang's digitalization, intelligence and networking.

J7 smart factory focuses on the pain points and key problems of domestic vehicle manufacturing, adopts international leading manufacturing equipment, integrates advanced technology and lean production ideas, and is committed to realizing intelligent and flexible production. SIASUN has rich project experience and strong technical reserves in the field of mobile robots, which is highly consistent with the needs of FAW Jiefang's current round of technology upgrading.

FAW Jiefang J7 heavy truck has been highly praised by the industry since its launch, representing a new height in the field of R&D and manufacturing of China's independent high-end heavy trucks. However, how to realize the flexible transportation of such a large volume and heavy product in the production and assembly process has always been a difficult point in the assembly process of automobile manufacturing plants. SIASUN pioneered the application of mobile robot dual-vehicle linkage turning technology in the transportation of heavy-duty and ultra-long objects, ending the embarrassing situation that the domestic heavy-duty truck mobile robot assembly line can only be "one line to the end", and effectively solving the market pain points.
SIASUN mobile robots were stationed in batches in FAW Jiefang J7 smart factory
  SIASUN mobile robot's dual-vehicle linkage turning technology overcomes a series of technical problems such as two-vehicle angle deflection and spacing fluctuation in the process of load-bearing turning, which can ensure that the vehicle can be coordinated and run smoothly in both straight lines and curves. Compared with the scheme of using a single equipment to complete the target operation, this technical route can make the body relatively small, more flexible in operation, effectively increase the assembly space, and adapt to the assembly of multiple types of products.

It is foreseeable that with the breakthrough of key technologies in the J7 smart factory project, large-load dual-vehicle linkage turning will become the preferred solution for the process layout of the heavy truck industry in the future.

In order to greatly improve the flexibility of the factory, the J7 smart factory project uses a large number of mobile robots in the assembly line and logistics transportation process. In order to ensure the timeliness and safety of scheduling, SIASUN uses the self-developed mobile robot intelligent scheduling system to realize the unified scheduling of mobile robots of other equipment manufacturers in the factory, which is not only a bold attempt by the FAW Jiefang project team in technological innovation, but also has a far-reaching impact on the follow-up multi-vendor collaborative scheduling in the mobile robot industry.

In terms of ergonomics, J7 Smart Factory pioneered the use of mobile robot technology to help production line operators keep moving synchronously with the assembly robot without moving, which greatly improves assembly efficiency. At the same time, through the scientific planning and management of the dispatching system, the "safe interaction between people and vehicles" and "safe interaction between vehicles and vehicles" on the intersection path of the operation are guaranteed.

In the J7 smart factory, SIASUN uses multiple redundancy technologies to ensure the safe and stable operation of the mobile robot system, on the one hand, it adopts a hybrid power supply mode of non-contact power supply combined with backup power supply, which can achieve 24-hour all-weather efficient operation; On the other hand, a variety of navigation technologies are used for non-disturbance switching to further improve the stability of system operation. In addition, in the chassis assembly process, SIASUN has greatly improved the versatility of the fixture through technological innovation to meet the production needs of the J7 smart factory to integrate the assembly process before and after the heavy truck chassis turnover into the same production line.

The J7 smart factory, which integrates SIASUN mobile robot technology and various cutting-edge technologies and equipment in the industry, has outstanding advantages such as process increase, adjustable production capacity, variable layout and controllable quality, and realizes the full integration of emerging technological achievements such as automobile industry and big data and industrial Internet, showing flexibility and intelligence. In the future, SIASUN and FAW Jiefang will continue to work together to focus on the pain points of domestic automobile manufacturing technology and help domestic automobile brands achieve a new leap!

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