With the vigorous development of a new round of scientific and technological revolution and industrial transformation, accelerating the construction of digital intelligent factories has become an important means for the transformation and upgrading of the manufacturing industry to digitalization, networking and intelligence. The construction of a digital factory is different from the development of a single software or hardware product, and requires enterprises to have more powerful overall solution capabilities and rich practical experience for Industry 4.0.
SIASUN takes industrial software & control platform as the core support, solves the hollowing problem of "lack of heart and less brain" in China's industrial development, gives full play to the independent and controllable technical advantages of the whole system from software, hardware to system, from the bottom to the top, guarantees industrial information security from the source, and successfully creates an overall solution for more than 100 users in various industries such as nuclear industry, semiconductor, new energy, 3C, e-commerce, automobile manufacturing, etc., and has strong comprehensive competitiveness in related fields.
In order to promote the in-depth upgrading of intelligent manufacturing in China's information industry, SIASUN has built a digital intelligent factory for the high-end server industry, which is a new application field of SIASUN industrial software & control platform, and also a demonstration project for the application of cutting-edge technology in cutting-edge industries, which has been promoted in many provinces and cities across the country. At the Beijing World Robot Conference, SIASUN created a high-end server digital intelligent factory exhibition based on real industry application cases, allowing visitors to enjoy the charm of science and technology!
"Five Modernizations" Design - Realize the "Rapid Replication" of Digital Smart Factory
SIASUN Digital Smart Factory is designed and built based on the "five modernizations" concept of digitalization, standardization, modularization, platform and flexibility, and realizes comprehensive support from the core technology, core products and core systems, and its software, hardware and systems are all SIASUN independent brand products.
With the above advantages, SIASUN can realize the replication and import of digital smart factory equipment, systems and data according to the needs of users' capacity expansion, so as to realize the "rapid replication" of digital smart factories; On the other hand, it can systematically solve the pain points that affect the rapid development of the industry, such as the fast iteration speed, high degree of customization, and complex production organization mode of 3C and other industries, among which the "new product introduction" system can greatly shorten the time for new products to form production capacity.
Order-driven - to create product life cycle solutions
SIASUN digital smart factory is based on order-driven, the system receives orders and coordinates production scheduling, and decomposes the production tasks into various subsystems. The smart factory exhibition items at the World Robot Conference focus on working units such as automated warehouses, intelligent sorting stations, memory insertion stations, server hard disk maintenance stations, etc., and combine the video interface to intuitively present SIASUN's system solutions for the whole life cycle of products.
In this exhibition, SIASUN comprehensively uses software systems such as digital twins, MES, WMS, SCADA and other software systems, as well as robot products of its own brands such as collaborative robots, mobile robots, and composite robots, to innovate and create new models such as 3D-based product definition, island production layout, flexible process path configuration, and rapid introduction of new products. All production equipment is connected to the information system through Ethernet, which ensures the rapid collection, analysis, decision-making and execution of production information, forming a closed loop. A large number of online testing, calibration and other means are used in each link, and the product quality improvement effect is obvious in the actual production process of each factory.
Collaboration – Robot family staged flexible manufacturing
High-end servers have extremely high component unit values, and it is necessary to use a sensing system to achieve precise work and reduce workpiece damage.
SIASUN pioneered the large-scale use of collaborative robots in the high-end server industry, based on the operation mode of robot + vision + force perception, which can complete the key process of assembly of key components such as CPU, memory, heat sink, motherboard, power supply, and hard disk.
The CS-300 standard mobile robot is used at the exhibition site to achieve flexible distribution, and the robot uses natural contour navigation technology, without scene transformation, and can be equipped with different application function modules according to specific needs, supporting large-scale scheduling of robots and ensuring the efficient operation of the system;
SIASUN HRC20 composite robot is integrated with vision and six-dimensional force perception technology to form an intelligent system that simulates "hand + foot + eye + perception". Vision uses L-M algorithm with rotation matrix algorithm to achieve accurate positioning and guidance of the robot.
In the three-dimensional warehouse, SIASUN multi-layer shuttle can achieve high-efficiency storage and turnover operations in the multi-layer shelf track, and the shuttle adopts supercapacitor power supply technology, which can be charged in 3-10s, which can achieve uninterrupted work.
Digital Twin - SIASUN Frontier Software System Comprehensive Application
SIASUN Digital Smart Factory uses digital twin technology to make virtual simulation scenes of real production scenarios through modeling, three-dimensional visualization, etc., which correspond to the real world one-to-one, and can observe and browse the operation status of the system and equipment in the twin scenes, and control the real-time dynamics of the factory in time. It can also simulate and restore the actual part operation in real time through model actions, so as to realize the combination of static and dynamic.
SIASUN MES system is perfectly combined with SCADA, WMS and other systems to realize the digital management of the whole process of the production line, through the simulation definition of products, production order scheduling, production process management and production data analysis, to achieve production scheduling, resource allocation and other related functions, and through the electronic kanban real-time display;
SIASUN SCADA system is a bridge between MES system and hardware equipment, including plant modeling, data traceability, process management, equipment monitoring, process control, SPC analysis and other functions to help customers make intelligent and real-time decisions;
The tooling station deploys an all-in-one program to achieve efficient human-computer interaction, combined with face, fingerprint and RFID authentication methods, and can set work permissions according to different personnel levels.
In the future, SIASUN will continue to provide users with mature and high-quality one-stop solutions for Industry 4.0, help economic and social development, and reshape China's new industrial competitive advantages in the digital era!
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