Palletizing robot is the product of the organic combination of machinery and computer program, which provides higher production efficiency for modern production, and the palletizing machine has a wide range of applications in the palletizing industry. The palletizing robot greatly saves labor and space. The palletizing robot operates flexibly, accurately, quickly and efficiently, with high stability and high efficiency.
Palletizing robot features
1. The structure is simple and there are few parts. As a result, the failure rate of the parts is low, the function is reliable, the maintenance is simple, and the number of parts in stock is small.
2. Occupies less space. It is conducive to the placement of the production line in the customer's plant, and can set aside a large warehouse area. The palletizing robot can be set up in a narrow space, which can be used usefully.
3. Strong applicability. When the size, volume, shape of the customer's product and the shape scale of the pallet change, only a slight correction can be made on the touch screen, which will not affect the normal production of the customer. The mechanical palletizer is quite laborious and even impossible to change.
4. Low energy consumption. The power of the general mechanical palletizer is about 26KW, while the power of the palletizing robot is about 5KW. It greatly reduces the operating cost of customers.
5. All controls can be operated on the screen of the control cabinet, and the operation is very simple.
6. Only need to locate the starting point and placement point, and the teaching method is simple and easy to understand.
Palletizing robot classification
1. Distinguish according to the structure
According to the different mechanical structures, the palletizing robot includes the following three methods: Cartesian ear type, rotary joint type and gantry crane type.
(1) Cartesian ear palletizing robot: mainly composed of four parts: column, X-arm, Y-arm and gripper, with four degrees of freedom (including three moving joints and one rotating joint) to complete the palletizing of materials. The palletizing organization of this method is simple, the body is rigid, and the moving weight is large, which is suitable for the palletizing of heavier materials.
(2) Rotary articulated robot: The palletizer rotates around the fuselage and contains four rotating joints: waist joint, shoulder joint, elbow joint and wrist joint. The palletizer of this method is programmed by the teaching method, that is, the operator holds the teaching box, controls the robot to move according to the regular action, so the motion process is stored in the memory, and this motion process can be reproduced when actively running in the future. This kind of robot has a small body and a large scale of action, and can carry out a minimum stacking of one or several pallets together, and can flexibly and flexibly correspond to the work of a variety of product production lines.
(3) Gantry crane type: The robot arm is installed on the gantry crane frame, which is called the gantry palletizing robot, which has a large working scale and can grab heavier materials.
2. Distinguish according to stacking requirements
(1) Single-layer palletizing robot
The single-layer structure of the palletizing robot is relatively basic, mainly relying on the conveyor belt to transport the materials, and when it arrives at the turning organization, it can be adjusted according to the direction of the rules, and after the preparation is over, it can enter the layer to the organization. As long as the products are placed in this place according to the set order, the placed products can be transferred to the next station through the transport roller, so that the stacking operation of the palletizing robot is completed.
(2) Multi-layer palletizing robot
There must be multiple layers corresponding to a single layer, which is definitely more complex than a single-layer palletizing robot. We can see that the pallet of the multi-layer palletizing robot is under the conveyor belt, or can it be left and right. When the machine is stacking, the material will be neatly placed on the pallet plate, and then the pallet will be set in the left limit position. When the material transported by the conveyor belt is blocked by the baffle, it is placed in a row. Then the pallet is moved to the right, and the materials are lined up again as in the steps above. And so on, with each layer of material added, the height of the lifting platform of the palletizing robot will drop by one layer until the material is stacked to a certain height.
(3) Place the palletizing robot
This palletizing robot will arrange the materials in rows and then transport them, and the push plate will put the transported materials on the aggregate table. Then move to the left and push from the bottom to the top to stack the three layers of material together. In this process, there will be an inclined device to ensure the smooth completion of the process, and the particularity of the aggregate table will also help the palletizing robot to complete the stacking. These are just the more common palletizing robots.
|
More on that
|
Estun Automation and its wholly-owned subsidiary, CLOOS, have released a number of new welding robots
On June 17, 2021, at the same time of the 25th Essen Welding Exhibition, Estun Automation and its wholly-owned subsidiary CLOOS released a number of new welding robots and new welding power supplies in Shanghai.
ESTUN Weld Automation Set
EWAS series welding robots
EWAS ...
|
|
Estun Automation Ranked on the "2020 List of China's Most Innovative Enterprises"
On June 22, 2020, Forbes China released the "2020 China's Most Innovative Enterprises List", which covers 50 innovative companies in 12 fields.
With the technological innovation of a new generation of industrial robots, Estun Automation ...
|
|
Estun servo motor - introduction to the advantages and disadvantages of AC and DC servo motors
Advantages and disadvantages of AC servo motors
Advantages: good speed control characteristics, smooth control over the entire speed zone, almost no oscillation, high efficiency of more than 90%, less heat generation, high-speed control, high accuracy position control (depending on encoder accuracy), rated operating area ...
|
|
Estun Robot Teach Pendant Alarm E-STop; ERR, how to deal with it?
Generally, it means that the machine encounters an error or emergency shutdown and needs to be overhauled and maintained. Here's how to solve it:
1. Check if the power supply of the teach pendant is normal, if there is a power supply problem, it may cause the machine to stop in an emergency.
2. Check if there is an object inside the machine ...
|
|
Estun Robotics – Battery Replacement Steps for Industrial Robots
The position data of each axis of the industrial robot is stored through a backup battery, which should be replaced regularly (one and a half years). In addition, if the backup battery shows a voltage drop alarm, the battery should also be replaced in time.
1. Replace the controller motherboard battery
Program and system variables are stored in the main ...
|
|
Estun servo motor - common faults and solutions of AC servo motors
The AC servo system includes: servo drive, servo motor and a feedback sensor (generally servo motor comes with an optical encoder).
All of these components operate in a controlled, closed-loop system. The drive receives parameter information from the outside and then sends a certain current to the motor ...
|
|
Analysis of the cause of failure of Estun motion controller
Troubleshooting and Detection Causes:
1. The servo amplifier calculates the load rate according to the effective value of the output torque.
2. If the value exceeds the overload level set in Pr5.12 (initial setting value = 115%), the protection will be generated.
operate
3. From the amplifier ...
|
|
The reason why the Estun welding robot teach pendant cannot enter the management interface
Fault 1: Contact deviation
Phenomenon 1: The direction of the finger does not coincide with the mouse arrow.
Reason 1: After the driver is installed in the teach pendant, there is no vertical contact with the bullseye when correcting the bearing.
Treatment 1: Correct the orientation from the beginning.
...
|
|
Estun servo motor - introduction to the control mode of AC servo motor
1. Amplitude and phase control mode
The amplitude and phase are controlled, and the speed of the servo motor is controlled by changing the amplitude of the control voltage and the phase difference between the control voltage and the excitation voltage. That is, the amplitude and phase of the control voltage UC are changed at the same time.
2. Phase control mode
Phase-controlled ...
|
|
Estun Servo Drive - Drive Alarm A25/A26/A27
Alarm code A25/A26/A27 refers to.
Causes:
1. Power line problem;
2. Motor problems;
3. Mechanical transmission problems.
Solution:
1. Observe whether the load rate is abnormal through Un003, if there will be a large instantaneous value, the machine ...
|
|
Estun servo – the difference between servo motor and stepper motor
First, the control accuracy is different
The step angle of the two-phase hybrid stepper motor is generally 3.6 ° and 1.8 °, and the step angle of the five-phase hybrid stepper motor is generally 0.72 ° and 0.36 °. There are also some high-performance stepper motors with smaller step angles. Such as Sitong company produced a kind of wire for slow wire ...
|
|
Estun servo motor - what are the commonly used DC servo motors in the feed system?
(1) Small inertial DC servo motor
The small inertia straight sinking servo motor is named because of the small rotation of the inertia basin. This type of motor is generally hydromagnetic, and there are three types of armature windings: phaseless armature type, printed armature type and coreless armature type. Because the small inertia DC motor minimizes the armature's ...
|
|
Estun servo motor - speed regulation and shutdown of DC motor
Speed regulation of DC motors
Constant power weak magnetic upward speed regulation, the magnetic field governor can be adjusted until the speed reaches the required value, but shall not exceed the maximum speed allowed by the technical conditions. Constant torque loads can be slowed down by step-down or armature string resistors.
Downtime of the DC motor
...
|
|
Estun Servo Motor - How to Select Servo Motor (26-28)
26. Is it possible to install the mover coils of multiple brushless motors on the same magnetic track?
OK. As long as the movers do not interfere with each other.
27. What are the advantages of using linear motors over ball screws?
Since there is no ...
|
|
Estun Servo Motor - Introduction to Servo Motor Inertia Knowledge
1. What is "inertia matching"?
1. According to Newton's second law: "The required moment T of the feed system = the transmission inertia of the system J×angular acceleration θ angle". The acceleration θ affects the dynamic characteristics of the system, the smaller θ, the more time from the controller to the completion of the system's execution.
|
|
Estun servo motor - introduction to the classification of DC servo motor
1. Series motor:
The series motor has a high starting torque and a high current. This kind of motor has poor speed regulation.
2. Split series motor:
They are motors with some sub-field rates of kilowatts. Split tandem motors have a typical torque-speed profile ...
|
|
Estun servo motor - daily inspection and maintenance of three-phase asynchronous motor
The daily inspection is mainly to monitor the start-up and operation of the motor, find abnormal phenomena in time, and prevent accidents. Generally, it is carried out by looking, hearing, touching, smelling, asking and monitoring the ammeter and voltmeter.
(1) Observe whether the motor has abnormal noise and vibration. Especially...
|
|
Estun Robot - Precautions for the use of welding robots
One: personal protection
The safety operation procedures of welding robots are first of all to do a good job of personal protection, and the maximum scale of welding robot operations is set up outside the protective fence or cordon, and personnel are not allowed to enter the scale of their operations in the welding robot operation.
In the process of welding robot operation, it is necessary to ...
|
|
Estun servo motor - the key point of visual inspection of the motor
Point 1: Whether the speed of the motor is normal, whether there is speed jitter and stall (can be checked with a tachometer).
Point 2: Whether the anchor bolts of the motor are loose, whether the foundation is intact, and whether there are debris around.
Point 3: Whether the housing and coupling of the motor are in good condition, ...
|
|
Estun Servo Motor – The stepper motor controller is different from the servo motor controller
First, the working principle is different
Stepper motor controller: It is an electronic product that can send out a uniform pulse signal, and the signal it sends out enters the stepper motor driver, which will be converted by the driver into a strong current signal required by the stepper motor to drive the stepper motor to run. Stepping ...
|
|
Contact
working hours
