The installation robot is the central equipment of the flexible automatic installation system, which is composed of a robot manipulator, a manipulator, an end actuator and a sensing system. Among them, the structure types of the manipulator include horizontal joint type, Cartesian coordinate type, multi-joint type and cylindrical coordinate type; The manipulator generally uses multi-CPU or multi-level computer system to complete motion control and motion programming; The end actuator is planned into a variety of claws and wrists to get used to different installation goals; The sensing system is used to obtain information about the interaction between the installation robot and the environment and the installation target.
Installation is the follow-up process of product production, which occupies an important position in the manufacturing industry and occupies a large share in the consumption of manpower, material and financial resources. The installation robot is an industrial robot used to install parts or components on the production line, and it is a product integrating optical, mechanical, microelectronics, automatic control and communication skills, with high function and added value. When the robot has high precision and good operation stability, it can be used in the lean industrial production process. However, there are still some urgent problems to be solved in the installation robot, such as the installation operation itself is more messy than welding, spraying, transfer, etc., and the installation environment requirements are high, the installation efficiency is low, the lack of perception and self-accustomed control ability, it is difficult to complete the messy installation in the changing environment, and the precision requirements for the robot are higher, otherwise the installation can not be installed or the phenomenon of "stuck" often occurs.
Installation robots can be divided into universal installation robots and precision installation robots depending on the environment they are used to. Now, China has made great progress in the installation of robots, basically mastered the organizational planning skills, solved the key skills such as control, drive system planning and configuration, software planning and preparation, and also mastered the automatic installation line and its peripheral supporting equipment of the whole line of automatic communication, harmonious control skills, in terms of fundamental components, harmonic reducer, six-axis force sensor, motion controller, etc. have also made breakthroughs.
The research on installation robots is becoming more intelligent and diversified. For example, the installation of robot manipulators explores new high-strength and lightweight materials from the structure to further improve the load/weight ratio, and at the same time, the organization is further developed in the direction of modularization and reconfiguration. The high-torque and low-speed motor is directly driven to reduce the joint inertia and complete the high-speed, precision, large-load and high-reliability. Collaboration between multiple robots, cooperation between two arms of the same robot, and even collaboration between humans and robots is very important for the machine to successfully complete the mission of heavy or precision installation.
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Features of DENSO's intelligent welding robots
Automation: Intelligent welding robots can actively perform welding tasks according to preset welding procedures and parameters without manual intervention. It is able to work continuously and increase the output power.
Precision: Intelligent welding robots use high-precision sensors and control systems to achieve precise ...
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The main input and output interface of the robot - the DENSO robot
(1) I/O port
I/O input inlet, including welding start, stop, reset, welding mode selection and welding car and torch adjustment and other 16 switch inputs, plus pendulum center photoelectric sensor switch input, sharing 17 I/O input points
I/O outputs, three stepper ...
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What safety precautions should be taken when operating an DENSO robot
Wear protective gear
Personnel who carry out the work should wear safety helmets, safety shoes, and goggles.
When using grease, wear protective gear such as gloves and goggles to prevent the grease from coming into contact with your skin or eyes.
Transportation, safety ...
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Common types of robotic arms and their functions - Denso robots
Robotic arm refers to a high-precision, multiple-input, multiple-output, highly nonlinear, and strongly coupled messy system. Due to its common operational flexibility, it has been widely used in industrial installations, safety and explosion protection, etc.
So what are our common robotic arms? Classified by different occupations as ...
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The cause of circuit board failure of industrial robots - Denso robots
1. Many parameters in the circuit board of the industrial robot are adjusted by software, and the margin of some parameters is adjusted too low, which is in the critical range.
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The advantage of palletizing robots over manual labor - DENSO robots
With the development of industrial consumption, palletizing robots are used in more and more occupations, so why are palletizing robots recognized by more and more occupations? What are the competitive advantages of palletizing robots over manual ones?
(1) Not picky ...
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The history of DENSO robots
Denso Corporation, ranked the best in Japan, is also the world's leading supplier of car parts and systems. As early as 1967, DENSO began to develop industrial robots, with the purpose of "care" and "joy", by replacing human beings with robots in danger and single...
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Robots can solve human resources - DENSO robots
Not only are robots able to easily transfer large payloads and separate people from traditionally dirty tasks, but they are also able to lighten workers' daily burdens, such as fastening.
What kind of ...
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How to start robot automation correctly – DENSO robots
For small and medium-sized enterprises and large manufacturers, robot automation can help them improve power and work quality, reduce operating costs and improve sensitivity as long as they have the right equipment. Before deploying initiatives, companies must draw up a complete strategic plan. They need to understand the proactive ...
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Welding Robot Welding Process Parameter Adjustment - Denso Robot
1. Number of joints. The number of joints can also be called degrees of freedom, which is an important goal for the flexibility of the robot. Generally speaking, the robot working space can reach three degrees of freedom, but welding not only needs to reach a certain direction in the space, but also needs to ensure the spatial posture of the welding gun.
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Purchase robot advice – DENSO robots
1. Keep a budget
It's crucial to know what you're willing and able to do in front of you. Setting the range can help you decide whether you want to buy the best industrial robot or a refurbished used robot. Collaborate with the right robotics company that properly refurbishes used robots, with the ability to ...
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Method for adjusting the current of the electric gas shielded welding robot
1. Specify the desired welding current. First, confirm the required welding current according to the welding data and welding process. The robot controls the indication of the normal welding current range.
2. Check the parameters of the gas welding robot. Before adjusting the current, check whether the parameter settings of the gas welding robot equipment are correct.
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Classification of mechanical structure of industrial robots - Denso robots
From the perspective of mechanical structure, industrial robots can be divided into single-axis robots, coordinate robots, horizontal multi-joint robots (SCARA), straight multi-joint robots and parallel robots (DELTA), etc., and the following five types are explained in order.
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Denso is an intelligent solution for vehicle diagnosis and repair
In the highly competitive environment of the automotive aftermarket, as an auto repair company, do you feel that the profit margin of the auto repair industry is getting smaller and smaller? Faced with vehicle breakdowns, do you often encounter the trouble of insufficient repair technology? Do you know that landlords are increasingly demanding the quality of their services?
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How the core technology of DENSO robots has developed to the present
The globalization of DENSO robots is also accompanied by issues such as human resources, customer mall positioning, and job positioning. As early as 1954, Denso Japan opened a technical training center, which is today's DENSO Industrial Specialized Campus, to cultivate technical human resources.
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Industrial robots form a system - Denso robots
1. The main body
The main machine is the machine base and the implementation organization, including the big arm, the small arm, the wrist and the hand, which constitutes a multi-degree of freedom mechanical system. Some robots also have walking tissues. Industrial robots have 6 degrees of freedom or more, and wrists have 1-3 degrees of freedom of movement.
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Classification of the working principle of vacuum suction cups - Denso robots
How many types of vacuum suction cups can be divided into according to the working principle? How does it work?
It is divided into three categories according to the working principle:
· Vacuum suction cups. A vacuum pump is used to pump out the air from the adsorption head to form a vacuum;
· sucking ...
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Characteristics of industrial robot joint transmission chain - Denso robot
The drive source of the industrial robot drives the movement or rotation of the joints through the transmission parts, and then completes the movement of the body, arms and wrists. Therefore, transmission parts are important components of industrial robots. According to different transmission types, transmission components can be divided into linear transmission organization and rotary transmission group.
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Precautions when welding robots – DENSO robots
1. It is necessary to conduct teaching assignments
Before the robot performs active welding, it is necessary for the operator to teach the robot the track of the welding gun and set the welding conditions. Because it is necessary to teach, the robot does not weld to a wide range of products produced in a small number of products.
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Offline programming of the DENSO Denso robot
Regarding the offline programming of Denso robots, RoboDK supports the following two programming languages:
In addition, RoboDK's Denso robot driver supports online programming of the RC7 and RC8 controllers. Other editions ...
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