The main consideration in selecting the diameter of the wire is the thickness of the material to be welded. If the wire is selected that is too small for the data, the welding process is underpowered, and time and production costs are wasted, as the welder has to spend more time completing the weld. Because the weld may not be able to fully penetrate the data, it can also cause quality control problems. Another problem with using wires that are too thin is that arcing occurs inside and between the wires, which corrodes the inner diameter and eventually leads to fusing to the wires.
However, it is not always possible to simply select a large diameter conductor. If the wire is too large, it may degrade accuracy and can lead to quality control issues as other parts of the product may not fit correctly. This can also cost you power and data when it comes to cleaning up too much or adding more production steps after the welding process. It can also lead to clogged iron tips, excessive feed force and wire slippage. When these issues are addressed, all of these issues can lead to production line downtime, which can reduce your labor and productivity.
In addition to picking the right size, you also need to make sure that the wire diameter you achieve is the same. Why? Uneven diameters can prevent proper current flow between the wire and the contact. When the ends of the wires are joined together by defective wires or through butt welds, the diameter will eventually change. AWS-compliant wires can have up to 8% difference in weld build-up**. Conductors that have been inspected with a laser micrometer ensure optimal commonality.
By selecting the right wire diameter for your welding job, you'll be able to keep your production running while still providing the precision you need to make a quality product.
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The Denso Denso robot is connected to each part
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The installation robot is the central equipment of the flexible automatic installation system, which is composed of a robot manipulator, a manipulator, an end actuator and a sensing system. Among them, the structure types of the manipulator include horizontal joint type, Cartesian coordinate type, multi-joint type and cylindrical coordinate type; The controller generally chooses multi-CP ...
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The DENSO Robot Selection Table provides a quick overview of DENSO robots
As a world-renowned manufacturer of automotive parts, DENSO not only develops DENSO robots, but also uses them. Denso is developing unique products based on the high level of technical expertise and adaptability it has cultivated in the development of automotive parts. DENSO not only puts DENSO machines ...
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In the highly competitive environment of the automotive aftermarket, as an auto repair company, do you feel that the profit margin of the auto repair industry is getting smaller and smaller? Faced with vehicle breakdowns, do you often encounter the trouble of insufficient repair technology? Do you know that landlords are increasingly demanding the quality of their services?
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Industrial robots form a system - Denso robots
1. The main body
The main machine is the machine base and the implementation organization, including the big arm, the small arm, the wrist and the hand, which constitutes a multi-degree of freedom mechanical system. Some robots also have walking tissues. Industrial robots have 6 degrees of freedom or more, and wrists have 1-3 degrees of freedom of movement.
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What safety precautions should be taken when operating an DENSO robot
Wear protective gear
Personnel who carry out the work should wear safety helmets, safety shoes, and goggles.
When using grease, wear protective gear such as gloves and goggles to prevent the grease from coming into contact with your skin or eyes.
Transportation, safety ...
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Denso achieved another great result in the Japan National Skills Competition
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Industrial robots are an important part of modern industrial production, and their role in the production line cannot be ignored. The wrist of the robot is one of the key parts of the robot, which determines the type and precision of the mission that the robot can complete. There are many ways to move the wrist of industrial robots, and each ...
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DENSO Robot ORiN2: How to Efficiently Develop a System
ORiN is a general term for the standardization center software for the development of factory IT systems based on the ORiN Association. In addition, "ORiN" is available in Version 1.0 and "ORiN2" is in Version 2.0.
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Introduction to Robot Servo System - DENSO Robot
In general, when we talk about robot servo system, we refer to a precision servo system used for multi-axis motion control. A multi-axis motion control system is composed of a high-level motion controller and a low-level servo drive, and the motion controller is responsible for the decoding of motion control commands, the control of various positions, etc.
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The difference between DENSO palletizing and handling robots
The palletizing robot is one of the transfer robots, which is the palletizing equipment on the production line. The palletizing robot has the characteristics of simple structure, few parts, small footprint, strong applicability, low energy consumption and simple operation. The manipulator and the body of the machine can be controlled by an electronically controlled servo system and a central rotating device ...
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Precautions when welding robots – DENSO robots
1. It is necessary to conduct teaching assignments
Before the robot performs active welding, it is necessary for the operator to teach the robot the track of the welding gun and set the welding conditions. Because it is necessary to teach, the robot does not weld to a wide range of products produced in a small number of products.
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Precautions for operating the DENSO robot
Wear protective gear
Personnel who carry out the work should wear safety helmets, safety shoes, and goggles.
When applying grease, wear protective gear such as gloves and goggles to prevent the grease from coming into contact with your skin or eyes.
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Freedom to choose the welding robot – DENSO robots
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How to start robot automation correctly – DENSO robots
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Analysis of the problem of the Denso robotic arm
1. Start the robotic arm and cannot start normally.
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DENSO has developed the D-tote to make the PoC process DX
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Introduction of the drive unit of the DENSO robot
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Industrial robot simulation software - Denso Robot
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