1. Carry out fault analysis and train industrial robot maintenance workers to master fault analysis methods.
2. Closely combine the actual injection molding production and the condition characteristics of the injection molding machine, and divide the industrial robots in use into three categories: A, B and C to determine the focus of fault management.
3. Use monitoring instruments to carry out planned monitoring of key industrial robots, and find signs of failure and deterioration information in a timely manner.
4. Do a good job in publicity and education, so that operators and maintenance workers consciously record, count and analyze the failure of the injection molding machine, and put forward reasonable suggestions.
5. Fault record is the basic data for the fault management of industrial robots, and it is the original basis for fault analysis and processing, and the record must be complete and correct. After the industrial robot maintenance workers conduct on-site inspection and fault repair, they should fill in carefully in accordance with the content of the "Industrial Robot Fault Repair Form", and the workshop mechanics will statistically analyze and submit it to the industrial robot management supervisor on a monthly basis.
6. In addition to grasping the fault situation on a daily basis, the industrial robot maintainer in the workshop should collect the "fault repair order" and maintenance records on a monthly basis. Through the statistics, collation and analysis of fault data, the failure frequency and average failure interval of various industrial robots are calculated, the fault dynamics and key fault causes of a single industrial robot are analyzed, and the occurrence law of the fault is found out, so as to highlight the key points and take countermeasures, and the fault information is sorted out and analyzed and fed back to the planning department, so as to arrange the plan for preventive repair or improvement measures, and can also be used as the basis for modifying the regular inspection interval, inspection content and standards.
7. Through the daily inspection of industrial robot maintenance workers and the status inspection of injection molding machines, the status information and fault signs obtained, as well as relevant records and analysis data, the industrial robot maintainer or repair team leader in the workshop will arrange daily maintenance in a timely manner for the existence of various types of injection molding machines, make full use of production gap time or holidays, and prevent in advance, so as to control and reduce the occurrence of failures.
For some fault signs and hidden dangers, if the daily maintenance is not affordable, it will be fed back to the planning department to arrange planned repair.
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