Through the above introduction, we must have a beginning understanding of the process parameters of welding robots. In this part, let's first understand how to deal with welding defects of welding robots.
Will welding robots have welding defects? Can it be handled? The welding industry to catch the trend of the development of the era, combined with computer technology, artificial intelligence, communication technology, etc., has been rapidly developed in various fields, traditional welding in the welding process will be affected by the subjective consciousness of workers, simple welding defects, welding robots in the operation process will follow the increase in the use of time and manual misoperation of welding defects, Xiaobian will take you to understand the welding defects and treatment.
Simple welding defects of welding robots:
The causes of welding defects are divided into robot body elements and human elements, the robot body elements are mainly the elements such as too long service life, loose robot shaft, incorrect device position, etc., and human elements include operator errors and programming errors. The welding defects that occur in the welding process mainly include welding deviation, welding nodules, porosity, solder joint spatter, etc.
Welding robot to prevent welding defects:
Welding robot technology continues to develop and mature, during which the active tracking technology and sensing technology of weld seam can effectively prevent welding defects. The weld active tracking technology intelligently identifies the weld specifications, the control system issues instructions, and the actuator can decentralize just the right welding material to fill the weld to ensure that the weld is intact, beautiful and robust.
Sensing technology can monitor the welding process in real time, personnel can detect the welding process in real time through the sensor, welding defects can be alarmed in real time, and the operator can press the emergency stop button through the teaching box, stop loss in time, correct welding parameters or view and protect the welding robot, and then carry out normal operations.
Carry out pre-welding commissioning work. Before the welding robot is mass-produced, it is necessary to carry out debugging operations, observe the welding degree of the weld and the operation of each axis of the welding robot, and carry out mass production only after the adjustment is completed, so as to effectively prevent welding defects.
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The transmission mechanism of the robot - Denso robot
The common transmission organization methods in industrial robots can be divided into two types: linear transmission and rotary transmission organization, during which the linear transmission organization can be converted into linear motion through transmission elements such as rack and pinion, lead screw nut, etc., and can also be driven by linear drive motor, or directly driven by ...
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Launch of the DENSO robot DENSO rc8A controller
Here, the main thing is to connect the power supply of the robot controller and motor, and use the multi-function trainer to manually run the robot.
Step 1
Acknowledging security
●Acknowledging that the robot's device is in normal condition.
● Acknowledge that there are no personnel within the robot's range of action.
Section 2 ...
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The main input and output interface of the robot - the DENSO robot
(1) I/O port
I/O input inlet, including welding start, stop, reset, welding mode selection and welding car and torch adjustment and other 16 switch inputs, plus pendulum center photoelectric sensor switch input, sharing 17 I/O input points
I/O outputs, three stepper ...
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Denso's new four-axis robot, the LPH
As early as 1967, Denso began to develop "industrial robots". Robots that are made using the advanced technology cultivated in the development of car parts are safe and reliable.
Installation robots are becoming smaller and easier to use. Irrespective of...
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Common types of robotic arms and their functions - Denso robots
Robotic arm refers to a high-precision, multiple-input, multiple-output, highly nonlinear, and strongly coupled messy system. Due to its common operational flexibility, it has been widely used in industrial installations, safety and explosion protection, etc.
So what are our common robotic arms? Classified by different occupations as ...
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The process of creating a DENSO robot program
STEP 1: START WINCAPS III
LAUNCH WINCAPS III.
For details, please refer to "Chapter 3 Initiation and Closure (P.11)".
STEP2: Create a project
Create a project based on the robot used (necessary data).
For more information, please refer to ...
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DENSO Robotics showcases powerful large-scale assembly robots
The new VM-VL series can handle higher payloads and has a longer masking scale
Anaheim, California. – DENSO Robotics, a global provider of advanced robotics skills, held a meeting in A. 11-13 on February 11-13.
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How did Japan carry out the transformation of the New Four Modernizations?
Under the new four modernization trends, the number of auto parts will be significantly reduced. Therefore, in the recent standardization of automotive hardware, the proportion of hardware revenue and profit is gradually declining, and the development capability of software-defined vehicles will become the core competitiveness in the future. The proportion of new automotive software talents is high, and the new automotive software has a high proportion of latecomers.
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DENSO installs safety fences
About the robot body, please mark the axis name and the direction of movement of each axis in an eye-catching azimuth. The symbol should be consistent with the direction of the practical action. If the symbol is not signed, or if the symbol is in the wrong direction, it may cause personal injury or property damage due to misoperation.
Change the composition
Change or add ...
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How to deal with the flower screen of the DENSO robot teach pendant
Fault Phenomenon: A six-axis electric robot manifests itself after being visualized by a power source.
Failure Analysis:
1. The LCD screen of the teach pendant is damaged.
2. The interface loop is faulty.
3. The control I/O chip is damaged.
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Causes of uneven electrostatic spraying of robots
The robotic electrostatic spraying equipment consists of a spray gun, a spray cup and an electrostatic spraying high-voltage power supply. When spraying, the spray gun, the spray cup and the paint particle parts are connected to the negative electrode, and the car is connected to the positive electrode and grounded, and an electrostatic field is formed between the end of the spray gun and the car. Coatings are mostly polymer organic conductive media ...
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Installation steps for Denso industrial robots
In the field of industrial production, the device of industrial robots is very important, if the device presents a problem, it will not only affect the performance of robot equipment, but also lead to the decline of the service life of industrial robots, and will affect the safety of industrial production, and cause damage to the economic benefits of enterprises.
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Introduction to Offline Programming - DENSO Robot
The OLP-Of-Line-Programming system is to establish a geometric model of the robot and its environment on the computer, depict the mission of the robot in the robot programming language, and then simulate the three-dimensional graphic animation of the programming results, and debug the robot program offline.
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Specifications for the use of DENSO robots
When using DENSO robots, we should pay attention to the use of standardized protective equipment and wear protective equipment
Personnel who carry out the work should wear safety helmets, safety shoes, and goggles.
When using grease, wear protective gear such as gloves and goggles to prevent the grease from coming into contact with your skin or eyes.
Transport...
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Robots with large loads affect efficiency and stability reasons
For traditional robots, it will be more difficult to control the robot with a large load, which greatly affects the efficiency and stability of the robot.
The main reasons for this are as follows:
(1) The traditional robot encoder is installed in the reducer input ...
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DENSO has developed the D-tote to make the PoC process DX
What is D-tote?
Based on the concept of "All of the parts on your hands", the data collected from the rental and installation of on-board equipment and the connection with on-board sensors are sent to the cloud through a common channel. D-tote is based on this principle.
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The difference between palletizing robots and handling robots - Denso
The palletizing robot is one of the transfer robots, which is the palletizing equipment on the production line. The palletizing robot has the characteristics of simple structure, few parts, small footprint, strong applicability, low energy consumption and simple operation. Its manipulator and body body can be rotated by means of an electronically controlled servo system and a central rotation device.
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The DENSO robot DENSO rc8A controller starts
Here, the first thing is to turn on the power supply of the robot controller and motor, and use the multi-function trainer to manually run the robot.
Step 1
Acknowledging security
●Acknowledging that the robot's device is in normal condition.
● Acknowledge that there are no personnel within the robot's range of action.
...
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The history of DENSO robots
Denso Corporation, ranked the best in Japan, is also the world's leading supplier of car parts and systems. As early as 1967, DENSO began to develop industrial robots, with the purpose of "care" and "joy", by replacing human beings with robots in danger and single...
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The difference between a new robot and an old robot
A new type of welding robot
The new robot has a brand new packaging, it's clean, but what else? When you buy a new welding robot, you get a guarantee that the machine will work within the standard range for a certain period of time. You also got a past without any problems ...
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