Dynamic "fast response" DC motors are rectified constrained and excessively high di/dt is not allowed. The asynchronous motor is only constrained by the capacity of the inverter, and the multiple of the forced current can be very high, so the speed echoes quickly, generally reaching the millisecond level, which has surpassed the DC motor in terms of speed.
At low frequencies, torque is generally added as VFD (VVVF Operation). At low frequencies, the torque is often lower than the extra torque, and it cannot operate at full load below 5Hz. Vector-operated VFDs, on the other hand, maintain the magnetic flux and the torque is linearly related to it, allowing the motor to rotate higher than the extra torque at very low frequencies.
Flexibility of control: DC motors often choose separate excitation, series excitation, compound excitation and other methods according to different load targets. They have different handling characteristics and mechanical characteristics. In the vector control system of asynchronous motors, the same motor can output different characteristics. By using different function generators as flux regulators in the system, the mechanical characteristics of separately excited or series excited DC motors can be obtained.
With vector control, the output torque of the motor at low speeds, such as (without speed sensor) 1 Hz (about 30 r/min for 4-pole motors) can reach the output torque of the motor at 50 Hz (up to about 150% of the extra torque).
With conventional V/F control, the voltage drop of the motor increases as the speed of the motor decreases, resulting in a lack of excitation and the motor cannot obtain a satisfactory rotational force. To compensate for this deficiency, VFDs require progressive voltages to compensate for the voltage drop caused by motor slowdowns. This function of the VFD is called "torque improvement".
The torque boost function is to add the output voltage of the VFD. However, even if the output voltage is added a lot, the motor torque cannot be added to its current accordingly. Since the motor current includes the torque weight and other weights (e.g. excitation weight) that occur in the motor.
The vector control distributes the current value of the motor, and then confirms the value of the motor current weight and other current weights (such as excitation weight) where the torque occurs.
Vector control can be optimally compensated by echoing the voltage drop on the motor side, allowing the motor to generate high torque without adding current. This function is also effective in improving the temperature rise of the motor at low speeds.
|
More on that
|
Small fan inverter choice - Reynolds
Now many electrical appliances are advocating the use of small parts, because small parts will not occupy space, and small parts can be moved and overhauled at any time, and the inverter also has a small inverter, how to buy a small fan inverter?
Power picking
...
|
|
Frequency converter soft troubleshooting – Reynolds
Undervoltage is also a problem that we often encounter in application. Mainly because the voltage of the main circuit is too low (220V series is lower than 200V, 380V series is lower than 400V), the main reason: a certain way of the rectifier bridge is damaged or there is abnormal operation in the three ways of the thyristor, which may lead to the appearance of undervoltage problems, ...
|
|
The external configuration of the inverter is solved - Reynolds
With the improvement of the degree of automation of packaging machinery, packaging machine inverter (hereinafter referred to as VFD) plays an increasingly important role in packaging machinery. Capsule filling machine, high-speed tablet press, bottling production line, aluminum-plastic packaging machine, cartoning machine, each equipment will use VFD, mainly ...
|
|
The inverter protects the motor - Reynolds inverter
1. The output of the inverter for overvoltage maintenance has the function of voltage detection, and the inverter can actively adjust the output voltage, so that the motor does not bear the overvoltage, and the motor runs within the set voltage range.
2. Undervoltage maintenanceWhen the voltage of the motor is lower than 90% of the normal voltage (some are set to 85% ...
|
|
How long is the cable between the inverter and the motor allowed - Reynolds
The voltage waveform output by the inverter is only similar to a sine wave, but not a real sine wave, and its waveform contains a large number of harmonic components.
As we all know, the higher harmonics will increase the output current of the inverter, causing the motor winding to heat up.
|
|
Characteristics of isolation transformer at the input end of AC power supply - Reynolds
a。 When the third harmonic and disturbance signals are severe, a barrier transformer can be used to eliminate the third harmonic and disturbance signals.
b。 The use of barrier transformers can generate new neutrals and avoid the abnormal operation of equipment due to defective neutrals in the grid.
...
|
|
Inverter control loop wiring taboo - Reynolds
1. The wires laid out in the inverter control circuit should be separated from the main circuit cable (power line), so as to avoid the harmonic disturbance components on the side of the main circuit of the inverter from polluting the inverter control circuit;
2. Due to the faulty signal of the inverter and ...
|
|
Reynolds inverter power selection
The system power is equal to the product of the power of a general-purpose inverter and the power of the motor. As long as both work efficiently, the system power will be higher. From the perspective of power, when choosing VFD power, you should pay attention to the following points:
VFD ...
|
|
Reynolds frequency converters RNB1000 series E.ITE fault codes
Reynolds inverter problem code:
E.ITE
Reynolds inverter problem phenomenon/type:
Problems with the current sensing circuit
Possible causes of Reynolds inverter problems:
1. Poor contact of the control board connector
2. The auxiliary power supply is damaged
3. Hall ...
|
|
Structural characteristics of Reynolds RHY series inverter governor
1. Technology: (PC or PLC) is used to make the equipment complete the intelligent constant pressure variable supply water supply according to the requirements of water supply and fire protection;
2. High efficiency and energy saving: the system can set the pressure according to the demand, and the system actively adjusts the speed of the pump and the number of pumps according to the set pressure, so that the equipment can run in ...
|
|
Motor overload fault solution - Reynolds
Causes of inverter failure:
1. The grid voltage is too low
2. The rated current of the motor is set incorrectly
3. The motor stall or load abrupt change is too large
4. Large horse-drawn trolley
Inverter solutions:
1 ...
|
|
Inverter control method - Reynolds
The output voltage of low-voltage general frequency conversion is 380-650V, the output power is 0.75-400kW, and the operating frequency is 0-400Hz. Its control methods have gone through the following four generations. 1U/f=C Sinusoidal Pulse Width Modulation (SPWM) Manipulation MethodIts Characteristics ...
|
|
The main failure mode of mechanical parts – Reynolds
The top failure modes of mechanical parts:
Failure: The mechanical part cannot complete its normal function within the planning and booking period and under the regular conditions.
Ways in which mechanical parts fail: overall cracking, plastic deformation, corrosion, abrasion, gluing, and touch exhaustion
General ...
|
|
Reynolds product range models
JJR1000系列:
JJR1011;JJR1017;JJR1022;JJR1030;JJR1037;JJR1045;JJR1055;JJR1075;JJR1090;JJR1115;JJR1132;JJR1160;JJR1200;JJR1250;JJR1 ...
|
|
Inverter selection conditions and precautions - Reynolds
1. When selecting the inverter, select the inverter with the appropriate control method according to the load characteristics
In addition to the inverter manufacturing process, it is also important to choose which control method of the inverter. The control method of the inverter is mainly divided into two types: open-loop control and closed-loop control. In the meantime, the open-loop control method ...
|
|
Reynolds inverter FAQ - parameter class
1. What are the factory parameters of inverter rehabilitation?
N600 = 100 (often press the WR button for 3-5 seconds), it is necessary to be in the shutdown state to be effective.
2. In the parameters of the N308 motor of the inverter, [motor leakage inductance reactance] is the specified sub...
|
|
Motor soft start mode – Reynolds frequency inverter
Starting performance is a very important performance parameter of motor products. The large starting current of the motor is an unpreventable problem in the process of direct starting. The high current during the engine process has a great impact on both the power grid and the motor itself. Therefore, according to different working conditions and different series of motors, ...
|
|
Water pump inverter pressure adjustment method - Reynolds
Water pump inverter pressure conditioning steps: 1. Open PID closed-loop control; 2. Close the pressure circuit; 3. Set the pressure feedback and set the given pressure; When the pump speed is changed, the outlet pressure can be changed. Adjust the operating frequency of the VFD. The higher the frequency, the higher the pump speed and the higher the pressure. About ...
|
|
Misunderstanding of inverter selection - Reynolds
1. In order to save power, the inverter is selected
Many manufacturers and salesmen praise how high the power-saving rate of the inverter is, and the user also believes that it is true, and the inverter is selected at a high cost simply in order to save electricity, but the results are greatly disappointed.
Whether the inverter can save power after using it is determined by the load driven by it.
|
|
The cause of the heating of the inverter of the special machine
1. Problems of the inverter and the motor itself;
After the motor has been used for a long time, it cannot be ruled out that the insulation function is not good, or the bearing is stuck, and it may show a large current and heat. The coupling between the motor and the load may also be worn, or the motor is unbalanced in three phases, and the fixtures of the motor are loose.
|
|