The non-standard manipulator can be customized according to the practical needs of customers, because the non-standard manipulator has no specifications to follow, and there is no such kinematic model in the controller, so the development of the control system is difficult. Delta recently provided a control solution for the non-standard manipulator provided by the pharmaceutical board manufacturer to improve the grasping efficiency of the manipulator to the CVT of the pharmaceutical board.
In this case, the manipulator places the medicine plate on the feeding belt on the stacking belt according to the requirements of the practical process, and transmits the placed medicine plate to the loading machine through the stacking belt for automatic cartoning, and the manipulator is mainly used for grabbing and stacking the medicine board in the chain hook.
Delta's solution is composed of multi-axis motion controllers, DVP50MC11T, and industrial automation products such as human-machine interfaces and AC servo drive systems. Among them, the servo drive system ASDA-A2-E series controls the feeding shaft, the manipulator slide table and the large and small manipulators. The manipulator places the medicine plate on the feeding belt on the stacking belt, and the arm grabs ㇐ times per cycle and places it 3 times. In the process, it is necessary to pay attention to the alignment of the groove, otherwise it will lead to the collision of the manipulator suction cup and the conveyor belt groove; In addition, during the picking and stacking process, it is necessary to have the same linear speed of the suction cup and the wheel conveyor belt in order to ensure the safe operation of the equipment.
Therefore, when setting up the punctuary, the on-site personnel can record the key azimuth coordinates through the teaching of the manipulator action, and then construct the cam curves of the three motor shafts respectively, and then complete the entire grabbing action. It is possible to modify the smoothness of the cam curve, so that the manipulator can still maintain stability at high speeds.
Benefits and advantages of introducing this solution to customers:
Powerful architecture: Delta's multi-axis motion controller can control 6 solid axes at DVP50MC11T same time, and complete high-precision multi-axis synchronous motion through electronic cam and gear functions. Compared with the traditional pulse motion controller, the multi-axis bus motion controller DVP50MC11T have the characteristics of high response and simple wiring. The electronic cam function is used to complete the structure of the manipulator track, and the whole operation is smooth and stable; The use of the motion controller ensures that the linear speed of the robot and the belt is synchronized with each gripping and stacking.
Simple operation and flexible production: Through Delta's human-machine interface, operators can control the start and stop of the whole machine in real time, adjust production parameters, and fine-tune each independent station, without stopping and adjusting, and the operation is sensitive and simple, completing flexible production. Delta's complete and professional solution system uses modular programming, and the motion instructions comply with the specifications of PLCopen 2.0, shortening the program development cycle and facilitating program protection.
In this case, Delta's automation products have the advantages of accuracy, stability, high synchronization and sensitivity, which significantly improves the operation function of the customer's non-standard manipulator.
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