AUBO Robotics gives full play to the advantages of its products, and works with partners to provide flexible gluing plans that can be widely used in car gearboxes, windows and other use scenarios based on practical use needs.
The windshield installation is usually completed in the interior assembly line, and AUBO i10 cobot covers an area of only 1 square meter and can be quickly deployed in the existing production line. While reducing the labor intensity of workers, it can also save 10% of raw materials, ensure that the glue type control accuracy is ±0.5mm, can quickly and accurately complete the gluing of each point, improve the product qualification rate, and ensure the stability of the windshield assembly quality.
Since it was put into operation, the plan has been running efficiently for 16 hours a day and has been running stably for more than 6,000 hours, which has greatly improved the production capacity of the enterprise and reduced costs and increased efficiency.
The shape of the joint surface of the car gearbox is messy, the width of the joint surface is small, the production rhythm is fast, the glue line is too fine, the lack of gluing will form a poor seal, leakage, and excessive gluing will form a waste of resources.
AUBO i10 collaborative robot has a repeatable positioning accuracy of ± 0.03mm, which can meet the requirements of high-precision production process of gearbox gluing. The project site does not change the layout of the original production line, arranges AUBO i10 collaborative robot, and is equipped with a gluing gun at the end, gluing along the joint surface of the gearbox, the points are consistent, the glue output is uniform, and the glue type control accuracy is ±0.5mm to ensure that the thickness of the glue line is common.
Since it was put into production, the production efficiency has been improved by 20%, the product yield has improved by 12%, and the labor cost has decreased by 30%, which not only helps the enterprise save time and manpower costs, but also improves the equipment mobility rate and automatic production capacity.
AUBO combined the parts characteristics of the engine flywheel shell and the practice space of the assembly station, arranged the AUBO i10 collaborative robot that does not occupy space and has a moderate weight, and wrote the gluing track program offline in advance according to the digital model of the gluing surface of the engine block.
In the work, the gluing gun at the end of AUBO i10 collaborative robot is glued along the arc around the screw hole of the engine flywheel housing, and the glue output is stable and the thickness is the same.
After use, the pass rate of one-time gluing has improved from 90% to 99%, the gluing cycle time has been reduced by half, and the production efficiency has been effectively improved.
In addition to the use of window gluing, gearbox gluing, and engine gluing, AUBO collaborative robots have experienced experience in the use of lamp gluing and hood gluing.
The use of collaborative robots to carry out high-precision gluing processes is of positive significance in reducing production costs and improving production efficiency and product quality. With the increasing degree of automation in the car industry, easy-to-reach collaborative robots are bound to play a more important role in the future car manufacturing and promote the further development of the car industry.
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