As a leading enterprise in the home appliance industry, the customer has a complete washing machine production line, and there are more than 100 employees in a single shift. Among them, there are as many as 9 processes involved in the assembly of the back plate of the washing machine and the attachment of screws. Due to the high intensity of the work of the station, the repetitive and monotonous operation content, and the narrow operation space, there are problems such as difficult recruitment, increasing labor costs, and frequent personnel activities, resulting in rising product production costs, and often manual errors and leaks, and product quality is difficult to ensur.
In addition, in recent years, the upgrading of household appliances has accelerated, and there are more and more needs for small batches, personalization, and customization, resulting in many product models and short replacement cycles. In order to improve the production power and promote the transformation of customers from standardized production to flexible manufacturing, AUBO collaborative robots have become the perfect solution to build an efficient, sensitive and reliable flexible production line.
AUBO collaborative robots are equipped with smart cameras on site, and after taking pictures and positioning, guide the robotic arm to complete accurate positioning, and carry out backplane device and screw locking operations. Moreover, before the product is rolled off the production line and packed, AUBO collaborative robot is equipped with a visual inspection system to comprehensively inspect the surface quality and assembly quality of the printed matter, which can complete the product with zero defects. AUBO collaborative robots can replace manual repetitive operations, reduce the product failure rate, and help the home appliance profession improve the level of digitalization and intelligence.
AUBO cobots support 10-level collision detection and sensor safety detection, without safety fences, covering an area of less than 1 square meter, and can become close "companions" of employees and work side by side. The collaborative robot completes the backplate device and screw locking operation with strict process specifications, and the manual assistance device strengthens the iron, plugs and unplugs the pumping pipe, and manages the line to complete the real human-machine collaboration. AUBO's safe, reliable, delicate and sensitive features also save more floor space for the factory, which can be quickly deployed directly on the existing production line, saving time and effort. After the on-site deployment of AUBO collaborative robots, it can be produced continuously for 24 hours, reducing the production line by 50% and increasing the production capacity by 30%.
There are many types of screws on the back plate of washing machines, and the requirements for torque and arm span vary from station to station. AUBO i series cobots are available with different payloads of 3-20 kg to meet the needs of differentiated applications. Multiple sets of AUBO i5 (load 5kg, working radius 886.5mm) and i10 (load 10kg, working radius 1350mm) collaborative robots were arranged on site to meet the needs of different types of screw tightening. In addition, the production power requirements of household appliances are very high, and the cycle time requirements are higher than those of other occupations, and the cycle speed of AUBO collaborative robot single station 15S well meets the production requirements of the customer's site.
AUBO cobot is equipped with a vision camera at the end, which can deal with the azimuth offset caused by the front device washing the back panel of the machine, and can reposition the screw holes to complete the precise locking of the screws. AUBO cobot has a repeatable positioning accuracy of ±0.02mm, which can ensure that the screw locking action is completed continuously and stably in accordance with the unified standard, ensure the consistency of the product, and the locking success rate can reach 99.8%, which solves the problem of manual missing and wrong screwing.
The robot profession is a primary breakthrough in China's intelligent manufacturing, and it is also the only way for the transformation and upgrading of all occupations in the future. White goods is a highly competitive profession, home appliance manufacturers generally seek to plan the economy, try their best to reduce production costs through expansion planning, and robots are boosters, will promote the home appliance industry to automation, labor-saving, unmanned, efficient, the use of robot automation production can create higher output, improve the comprehensive competitiveness of the home appliance manufacturing industry.
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How to shut down AUBO robot system
The shutdown sequence of the robot system is as follows: first disconnect the teaching pendant from the robot power supply, and then disconnect the power supply of the control cabinet. Disconnect the teach pendant from the robot's power supply
Normal exit: Exit the program and press the software close button in the upper right corner of the teaching pendant operation interface;
Forced shutdown: Long press the teach pendant ...
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AUBO helps ROIDI realize the "localization" of surgical robots
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How AUBO robots recover from an emergency
Recovering from a state of emergency
All emergency stop devices in the form of buttons have a "locked" function. This "lock" must be opened to end the emergency stop state of the device. Turn the emergency stop button to open the "lock".
Forced emergency movement of the joints
In the rare ...
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AUBO participated in the 2022 Greater Bay Area Collaborative Robot Industry Summit Forum
On July 14, 2022, the "Ju...
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AUBOXI R&D collaborative robot workstation
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Collaborative robots watch AUBO and visit and learn at AUBO site
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AUBO human-machine game platform, AUBO robot that can draw About AUBO (Beijing) Intelligent ...
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AUBO handling robot precautions
When AUBO robot is hoisted, appropriate measures should be taken to locate the moving parts to prevent them from causing accidental movement and hazards during hoisting and transportation. When the package is shipped, it should be packed according to the packaging specification and marked with the required mark on the outside of the box.
When shipping, the demand ...
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The meaning of AUBO's high temperature hazard warning
1. The robot body and the control cabinet generate heat during operation. Do not operate or touch the robot while it is working or has just stopped working.
2. Turn off the power and wait an hour for the robot to cool down.
3. Don't put your finger on the control ...
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AUBO Wei Hongxing was interviewed by CCTV to discuss the future prospects of robots
Not long ago, AUBO (Beijing) Intelligent Technology Co., Ltd. (hereinafter referred to as AUBO) Chairman Wei Hongxing was a guest on CCTV's column "Discovery Journey - Future Mission", and was interviewed by Haixia, a famous CCTV host, describing the wide use of collaborative robots in all aspects, and its application range.
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AUBO robot troubleshooting and maintenance
1. Servo tracking error alarm
Cause:
1. Communicate → consult the status of the operation and the status of the alarm;
2. Diagnosis→ through the diagnosis of high torque and on-site conditions;
3. Maintenance → make a maintenance plan.
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AUBO Robotics made a blockbuster appearance at the 2023 ITES Shenzhen Industrial Exhibition
From March 29th to April 1st, 2023, the 2023 ITES Shenzhen Industrial Exhibition was grandly held at the Shenzhen World Convention and Exhibition Center (Bao'an New Hall). With the theme of "Resilience Breakthrough, Intelligent Manufacturing to the New", this exhibition serves as a platform to connect the upstream, midstream and downstream industrial chains and display the latest innovative skills and effects.
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Precautions when operating AUBO robot arms or control cabinets
1. Remove the main input cable from the back of the control cabinet to ensure it is completely de-energized. Necessary precautions need to be taken to prevent others from re-energizing the system during repairs. After a power outage, re-check the system to make sure it is powered off.
2. Please check the ground before turning the system back on...
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Principles to be followed when maintaining AUBO robot arms or control cabinets
1. Remove the main input cable from the back of the control cabinet to ensure it is completely de-energized. Necessary precautions need to be taken to prevent others from re-energizing the system during repairs. After a power outage, re-check the system to make sure it is powered off.
2. Please check the ground before turning the system back on...
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AUBO robot cable connection needs to pay attention to the precautions
1. Please make sure that the robot is grounded in the correct way (electrically grounded). The grounding connector should have at least the highest current rating within the system.
2. Make sure all cables are properly connected before powering on the control cabinet. Always use the original power cord correctly.
3. Don't ...
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AUBO robot is applied to file management
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AUBO won the Intelligent Manufacturing Technology Innovation Award
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The reason for the good accuracy performance of AUBO collaborative robots
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1. Multi-directional posture accuracy ...
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Important safety instructions for AUBO robots
Installation environmental conditions:
No corrosive gases or liquids
No oil mist
No salt spray
No dust or metal powder
No mechanical shock, vibration
No electromagnetic noise
No radioactive materials
Low humidity
No flammable materials
Ambient temperature ...
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AUBO Robot made a high-profile appearance at the Guangdong Smart Expo
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AUBO Teach Pendant Password Setting
The password setting unit can set the user password here (the default password is 1).
Enter your current password, new password, and confirm the new password, and then click Confirm to change your password. The user can only use the teach pendant if the correct password is entered.
This interface only modifies the current login with ...
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