There are various types of car parts, and the roughness of the engine block, cylinder head, and connecting rod need to be measured one by one, which has great requirements for measuring speed and accuracy. The existing measurement technology requires manual operation to switch the measuring fixture and transfer the cylinder block and cylinder head and other parts, and the measurement takes a long time, and the time cost and labor cost are added. In addition, the measurement content of different parts has limitations, and a measuring instrument can only measure the same orientation of a part together, and the measurement power is low.
In response to the above industry pain points, AUBO partners have created a set of flexible intelligent roughness measurement system, which combines and connects roughness measurement instruments, AUBO collaborative robots, data software platforms and other supporting equipment, which can complete the roughness measurement operation in specific scenarios with high precision and high speed, and feedback the roughness measurement results to the measurement equipment with flexible measurement methods, so that the measurement equipment can be calibrated in real time, improve the operating rate of the measurement equipment, and reduce the sub-waste rate of the product. Effectively help enterprises to measure roughness and produce and manufacture products.
1. Precise positioning to ensure the accuracy of measurement
AUBO collaborative robot has a wide range of operating radius, high repeat positioning accuracy, according to the practice of parts placement, the roughness measurement instrument is moved to the corresponding point, which can complete the accurate positioning of the measurement direction and ensure the stability of the speed; The control function of the software can ensure that each AUBO collaborative robot is controlled in place, and the accuracy of measurement is ensured with accurate control of the measurement track and strict measurement logic. Together, each joint of the cobot has ± 360° rotation ability to meet the needs of multi-angle and all-round roughness measurement, and complete stable and efficient automatic measurement.
2. Sensitive deployment to meet the needs of flexible measurement
AUBO collaborative robots cover an area of less than 1 square meter, and the device method is sensitive, and can be columned and hoisted, which can meet the measurement needs of various scenarios and types. According to the practical use, it can be sensitive to replace the end of the operation things, and the customized measurement things can complete the rapid switching of different measurement tasks, and one machine can be used for multiple purposes. Together, under the control of the software program, AUBO collaborative robots can complete the roughness measurement required by the final inspection of cylinder blocks and cylinder heads of multiple series of products, with a wider range of applications and higher equipment utilization.
3. Save manpower and greatly improve the operating power
AUBO collaborative robots complete the tedious roughness measurement operation of car parts, and the whole process does not require operators to participate in adjusting the clamping attitude of the workpiece, which greatly improves the measurement power, and can put the operators of the precision measurement room into other production operations, further improving the overall operation capacity of the precision measurement room. In addition, with the change of roughness measurement demand, the measurement system is also constantly upgrading, the upgraded system can save the measurement results data in real time, and the measurement statement will be fed back to the production line in a timely manner, corresponding to the upload requirements of other production management software, the whole process is more intelligent, reducing personnel participation, and providing strong support for the improvement of enterprise production capacity.
At present, the competition in the car industry is getting higher and higher, and the requirements for car parts are getting higher and higher. AUBO's participation in collaborative robots will further improve the accuracy, speed and flexibility of car parts roughness measurement, deal with the contradiction between the increase of enterprise quality management costs and the reduction of operating profits, and then help more enterprises calmly respond to the ever-changing market requirements.
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