After the KUKA robot is turned on, the teach pendant displays KSS15101 fault code, which means that the five safety nodes of the safety device from 0 to 4 channels are wrong, and the robot cannot be put into normal operation.
First of all, check whether the external safety loop of the KUKA robot repair site is disconnected or short circuit to the ground, and confirm that it is due to the cause of the robot itself that causes the alarm to occur, and the replacement method is used to replace the internal safety circuit module of the control cabinet, and after replacing the same type of safety board, the fault is removed, and then it is confirmed that the alarm is caused by the damage of the safety board circuit.
The following repairs the internal safety board circuit of the KUKA robot, measures the safety signal IO terminal related components with the resistance method, measures the resistance with the resistance method and triggers the photoelectric coupling with the signal and its function is normal, and then puts the multimeter in the diode file to measure the IO limiting maintenance tube on the road, and finds that the one-way leakage of the limiting maintenance tube during the measurement process, this situation may be the cause of the maintenance tube itself, or it may be caused by the leakage or short circuit of other components on the circuit board, in order to verify the cause. When the diode was removed from the circuit with an electric welding iron, the component was measured, and it was found that it was still leaking, so it was concluded that the limiting diode had been damaged.
Use an electric soldering iron to install the same type of limiting diode, the current and indicator light on the safety board are normal, and there is no problem in the operation test of the machine in manual and automatic form, and the fault is eliminated.
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Introduction to the button indicator light of the control cabinet of industrial robots - KUKA robots
1. Schematic diagram of button indicator
2. Industrial robot QF1
This button is the power switch of the industrial robot control cabinet.
3. Power supply for industrial robots
The power indicator indicates the power of the industrial robot control cabinet.
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Frequently Asked Questions for Industrial Welding – KUKA Robots
What is Robotic Welding?
Robotic welding is the process of using machines to perform industrial welding tasks. The idea of using welding robots in the robotics industry began in the 1980s, when welding robots found their place on the production line. Nowadays, the role of robotics in welding ...
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The main function of the industrial robot controller is the KUKA robot
Compared with traditional industrial equipment, industrial robots have many advantages, such as robots have the characteristics of ease of use, high level of intelligence, high production efficiency and safety, easy handling and obvious economic benefits, so that they can operate in high-risk environments.
Now, the worker ...
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KUKA landed at the Industry Fair to lead industrial intelligence
The 21st China International Industry Fair (CIIF) will be held at the National Convention and Exhibition Center (Shanghai) from September 17 to 21, 2019. At booth E025 in hall 8.1H, KUKA will bring a series of digital and intelligent robot products and application processing plans to the show! All along, KU ...
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An introduction to the functions of all KUKA robot software packages
1.FORCE TORQUE CONTROL / SENSOR COMMUNICATION
Choosing from a variety of KUKA signal processing software can be a small extension of your robot.
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The role of tactile sensors for industrial robots – KUKA robots
In the field of industrial robot operation skills, as in the human category, the sense of sight and touch are complementary forms. Career experts expect that touch sensing will soon add visual skills to mainstream robotics applications. Basically, an industrial robot tactile sensor is a touch sensor that can provide ...
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Installation position of the KUKA robot battery
At present, the battery of the KUKA robot has two device orientations, one on the cabinet door and the other under the cooling channel, and the battery is connected to the plug X305 on the control cabinet and maintained by fuse F305. The battery plug X305 has been unplugged from the CCU when the control system leaves the factory.
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KUKA industrial robots change the maximum speed
1. Do a load test and use it correctly in the program.
2. Replace all LIN and CIRC commands with SLIN and SCIRC
3. Delete the PTP movement instructions that are repeated at the point, and try to have as few transition points as possible
4. Can be used with the imminent ...
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Introduction to the hydraulic drive system of industrial robots
Hydraulic drive methods are mostly used in applications that require a large output force, and the speed is lower than that of pneumatic drive under low pressure drive conditions.
The output force and power of the hydraulic drive are very large, and it can form a servo mechanism, which is often used to drive the joints of large robots.
The hydraulic drive system is mainly composed of hydraulic ...
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Replace the KUAK robot control cabinet fan condition
1. It is necessary to keep the robot control system closed and adopt protective measures to prevent accidental restarts.
2. Disconnect the power cord.
3. Everything is protected under the premise of security, and this article is not responsible for any problems with the presentation.
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Introduction to KUKA Robot Load Testing
What is tool load data?
Tool load data refers to all the loads mounted on the robot flange. It is the mass that is additionally mounted on the robot and moved by the robot with it, and the values that need to be entered are mass, the center of gravity (the point at which the mass is affected by gravity.), the moment of inertia of the mass, and ...
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Introduction to the first power-on of the KUKA robot
First, electrical connection
Second, the initial power-on
Third, security configuration
Fourth, the robot zero point correction
Fifth, I/O configuration
seline; "> It is necessary to fix the robot before it can be powered on to operate the robot ...
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KUKA robot PTP motion command
The TCP of the robot moves to the target point at the fastest speed, and this movement is called the PTP motion of the robot. Since the axis of the robot is rotary, the arc track is faster than the straight track. The specific course of the movement is unpredictable. The first movement in the program must be the PTP ...
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The type of robot controller – KUKA robots
The robot manipulator is a device that controls the robot to complete a certain action or operation task according to the instructions and sensing information, it is the heart of the robot, which determines the performance of the robot, and can be divided into two structural types: serial and parallel from the processing method of the robot control algorithm. ...
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Features of KUKA industrial robot technology
1. Red Dot Award for Exterior Design, all-aluminum structure, high strength, and therefore large load, KUKA already has a robot with a load of 1000kg, which can be seen at every exhibition
2. The only robot that realizes six axes can be quickly electronically calibrated, and other robots generally choose to change the orientation.
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KUKA gets hands-on experience with medical robotics
When a robot assists in the care of patients as a component of a medical device, the robot is closely monitored: this is now possible in KUKA's new 3D virtual showroom. It's all about simulating an operating room with three animated robots. With just a few clicks, the ...
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Software functions related to the real-time motion of KUKA robots
KUKA Robot RSI:
KUKA. Robot Sensor Interface
Function:
The data and signals from external sensors are effectively combined with the robot control system, and then the robot movement is corrected and guided.
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KUKA robot Win10 installation wv compatible method
One. Outline:
With win10 system, after installing WoV4.0.X or WoV5.0.x, WoV will stop working when the bus configuration is turned over:
When I was ready to connect to the bus online, I found that there was no network card adapter to choose from:
And there is an error message in the information window:
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Execution of the CELL.src program of the KUKA robot
1) Run the CELL.src program in T1 or T2 form, perform part (1) in the figure, the KUKA robot performs back to the HOME point, performs the BCO operation, the window displays "BCO has been reached", and the BCO operation makes the KUKA robot run to the track.
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Pose information conversion homogeneous transformation matrix programming
function H = KUKA_2_Tm(xyzabc) (KUKA robot)
% [x,y,z,A,B,C] (mm /deg) becomes a 4x4 matrix.
x = xyzabc(1);
y = xyzabc(2);
z = xyzabc(3);
a = xyzabc(4)*pi/180;
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