On June 26, the "2019 South China Fuji Electric System Products Intelligent Manufacturing Technology Exchange Conference" jointly sponsored by Fuji Electric (China) Co., Ltd., China Transmission Network and China Motion Control Industry Alliance was held in the boutique exhibition area of China Motion Control Industry Alliance of South China Automation Exhibition (121, Hall 2 of Shenzhen Convention and Exhibition Center). In-depth sharing and exchange of topics such as transmission operation and control technology, focusing on the R&D and production of intelligent manufacturing equipment operation control technology and solutions, and jointly exploring the technological innovation and future development of the automation industry.
At the beginning of the event, Zhao Licheng, Director of Fuji Electric's MC Strategy Department, delivered a speech. He said that the motion control system is an indispensable part of the manufacturing equipment, in order to maximize the production capacity of the manufacturing equipment, its response speed, accuracy and function have entered a new level of demand. In response to this, Fuji Electric has developed servo systems such as the APHA7, and has achieved excellent high-speed, high-precision drive control performance with rapidly developed control functions, maximizing the productivity and quality stability of manufacturing equipment. This year marks Fuji Electric China's 20th anniversary, and Fuji Electric will continue to pursue innovation and innovation in energy and environmental technologies under the brand declaration of "Innovation, Energy, Technology", and continue to contribute to the realization of a safe and secure sustainable society by providing products and systems that make stable and efficient use of energy, high added value, and environmental friendliness to the whole of China and the world.
Liu Liansheng, vice chairman of the Guangdong Automation Society, welcomed and congratulated the holding of the "2019 South China Fuji Electric System Products Intelligent Manufacturing Technology Exchange Conference". He said that the booming manufacturing industries of electronics, home appliances, and automobiles in South China have driven the rapid development of the equipment manufacturing industry, and there is a strong demand for new technologies and new products. Since Fuji Electric entered the Chinese market, it has always had a good reputation in the process of China's manufacturing industry, and its product performance, cost performance and stability have won a good reputation in the industry. For example, Fuji Electric's ALPHA5 Smart (Plus) provides a wide range of help for high-speed, high-precision multi-spindle winding equipment by diagnosing, converting and setting parameters. For the first time, the anti-resonance algorithm is used to realize the vibration reduction function directly integrated into the general-purpose servo, and the common controller is used to achieve higher precision control, with higher reliability and cost performance.
Daigo Miyake, Director of Fuji Electric's Technology Department in Shanghai, shared some examples of Fuji Electric systems in the fields of screen printing systems, vertical packaging machines, and diaphragm cutting devices. Among them, Fuji Electric's SPF Plus motion control system is composed of MONITOUCH human-machine interface, SPF PLUS PLC, SMART PLUS servo system, etc., and has many high-performance motion control functions such as corresponding arc interpolation, synchronous control (proportional synchronization, rolling shear, flying shear), electronic cam, etc.; The SPH motion control system is connected to the servo drive with only one SX bus to achieve a transmission speed of 25Mbps and a transmission distance of 25 meters, which can be used for decentralized configuration of the servo drive, and the data such as read/write of management parameters or position/speed/torque.
Zhou Jinzhang, Manager of Fuji Electric South China Branch, introduced the Fujifilm ALPHA5 Smart (Plus) servo system and SX bus system.
Fujifilm ALPHA5 Smart (Plus) servo system adds a built-in positioning function on the basis of the general servo, which does not need to be pulsed during simple position control, and can be controlled by Di/Do, communication and other control methods; The servo interrupt positioning function is realized, the sensor signal is directly connected to the servo amplifier, and the servo goes to a fixed length after the sensor is ON, which has the advantages of high-speed response, high precision, and interrupt-saving module. With a variety of control modes, custom functions of Di/Do terminals, and high-speed RS485 communication functions, Fujifilm ALPHA5 Smart Plus servo system has been widely used in packaging machinery, battery equipment, LED equipment, and other industries.
Fujifilm SX bus system is a system that does not require a dedicated positioning module, and is used by a PLC to complete complex positioning. The system can realize ordinary program + motion control with one CPU, and connect through the high-speed series bus, and one SX bus can realize complex control and any data acquisition for multiple servos. By switching to Motion FB, the SX bus system can realize functions that are not available in single servos, such as 2-axis interpolation, synchronous (proportional) operation, flying shear, and cam action.
Zha Congwei, manager of Fuji Electric South China Branch, shared with the participants the technical dry goods such as the construction and use, selection options, installation environment, and anti-interference countermeasures of the inverter, and gave a detailed explanation of the performance characteristics and application cases of Fujifilm Micro, N-Mini, N-VP, ACE, VG1, MEGA and other series of inverters. Among them, the Micro series is a new compact inverter that corresponds to the small power segment and is the most suitable for simple machines at low cost, which is economical; N-Mini series has higher performance and more stability, and is equipped with frequency modulation potentiometer as standard, which is easy to operate; The N-VP series inverter for fan pumps achieves low price and further saves energy by suppressing overload tolerance and rated current control of the motor. ACE series high-performance economical inverter has rich scalability, large capacity, up to 315kw, most suitable for use in the field of up and down and horizontal handling machinery; The MEGA series uses long-life parts to improve control performance and support convenient information management with inverter loaders.
At present, in the domestic manufacturing industry, the selection of spring terminal products with terminal blocks is growing rapidly. Among them, Fuji Electric's spring-loaded terminal products are favored by users for their high quality and high reliability. At this exchange meeting, Hu Nanxing of Fuji Electric South China Branch shared its solution process to the problem of loose screws and operation standardization around Fuji Electric's In-line terminal F-QuiQ products, as well as successful cases in specific application fields such as machine tool cooling equipment, transportation systems, equipment safety, food machinery, packaging machinery, and industrial robots. Fuji Electric's F-QuiQ In-Line Terminals have brought significant benefits to customers by reducing equipment downtime and optimizing production lines due to their excellent product performance. This product can be optimized and miniaturized according to the needs of users.
The advancement of intelligent manufacturing and Industry 4.0 has also put forward higher requirements for the operational efficiency and quality stability of the manufacturing industry, which is both a demand and an opportunity for motion control manufacturers. Fuji Electric is an enterprise with far-reaching roots in China, since entering the Chinese market, with innovative product technology, comprehensive industry solutions, excellent service capabilities have been recognized and supported by users in China's industrial automation application field.
The holding of the "2019 South China Fuji Electric System Products Intelligent Manufacturing Technology Exchange Conference" is one of the important strategies of Fuji Electric China, which further promotes the exchange between Fuji Electric and China's automation industry, helps industry professionals to have a more in-depth and comprehensive understanding of Fuji Electric, and provides confidence and guarantee for further win-win cooperation between the two sides. It is expected that Fuji Electric will continue to rely on its strong product technical strength and innovative technology to provide high-quality, high-efficiency and high-value-added products for China's automation industry, and help China's industrial manufacturing achieve a new take-off.
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