Failure and maintenance of welding machines

Create Date: 2024-8-30 12:03:23|Source: MEGMEET

1. Damage to the welding power supply. Due to the high current and high voltage during welding, when the welding current exceeds 20% of the rated value, overcurrent protection will appear, so that the circuit will automatically cut off the power supply. In addition, if the welding time is too long, it can also cause overcurrent. Therefore, we should minimize the time of no-load operation in use, so as not to cause overcurrent.

2. Short circuit. Due to the heat of the arc combustion, the temperature of the metal surface will rise, causing the oxide layer on the surface of the molten pool to fall off and form a pit, which is called burn-through. If welding continues at this time, the metal will overheat and burn (i.e., heat cracks) will occur, and in severe cases, an explosion will occur. Therefore, we must always check the surface of the weld pool, and once the pits are found, we must repair the weld in time.

3. Poor contact. Due to poor contact, it will cause a large pressure drop between the contact and the busbar, which will affect the wire feeding speed, or even the wire can not be fed, or the arc is difficult, resulting in the interruption of welding. At this point, we can readjust the gap of the contacts; Or replace the contacts with new ones.

4. Virtual connection. Because the connection between the electric orphan and the bus bar is loose, or the cause is damaged, there is a trace of leakage between the two wires, resulting in the line is not passable, and normal welding cannot be carried out. For this case, we can tighten the loose joint, and strengthen the edge, or reconnect. If it is caused by edge damage, it should be repaired immediately.
Failure and maintenance of welding machines

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