Advantages of resistance welding:
1。 When a nugget is formed, it is always surrounded by a ring of plastic, the molten metal is isolated from the air, and the metallurgical process is simple
2。 The heating time is short, the heat is concentrated, the heat affected zone is small, and the deformation and stress are small. In general, there is no need to arrange correction and heat treatment procedures after welding
3。 There is no need for filler metals such as welding wires and electrodes, nor do they need welding materials such as oxygen, acetylene, argon, etc., and the welding cost is low
4。 It is simple to operate, easy to realize mechanization and automation, and improve working conditions
5。 High production efficiency, no noise and harmful gases. In mass production, it can be programmed into the assembly line along with other manufacturing processes. However, flash butt welding needs to be isolated due to spark spatter
Disadvantages of resistance welding:
1。 At present, there is no reliable non-destructive testing method, and the quality of welds can only be checked through destructive tests on process samples and workpieces, as well as various monitoring techniques
2。 Spot and seam welded lap joints not only increase the weight of the part, but also create an angle around the nugget between the two plates, resulting in low tensile strength and fatigue strength of the joint
3。 The equipment has high power, high degree of mechanization and automation, high equipment cost, difficult maintenance, and the commonly used high-power single-phase AC welding machine is not conducive to the normal operation of the power grid.
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Various welding methods for Megmeet welding machines
1) Hand arc welding (STICK)
Shielded Arc Welding (abbreviated SMAW) in English,
The principle is: the arc occurs between the coating electrode and the base metal, and the welding method of arc thermal ablation electrode and base metal is used. The outer layer of the electrode is covered with solder, which is dissipated in case of heat.
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Megmeet PLC – the three output types of PLC
The first is relay output, the relay output response speed is slow, the output current is large, generally can reach 2A, but the electric shock life is short, the output frequency is low, the maximum is 1HZ;
The second is transistor output, the transistor output response speed is fast, the output current is small, and the contact life is relatively small.
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Megmeet PLC - PLC's inverter control motor forward and reverse wiring diagram
1. After connecting the wires according to the wiring diagram, start the power supply and prepare to set the parameters of the inverter.
2. Press the "MODE" button to enter the parameter setting mode, and set the Pr.79 to "2": external operation mode, the start signal is input by the external terminal (STF, STR), and the speed adjustment is carried out by the external terminal.
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Megmeet Inverter - Summary of Common Faults of High Voltage Inverter (1-10)
1。 How do you distinguish between heavy and light failures?
When the fault is light, the system sends out an alarm signal, and the fault indicator flashes. When a major fault occurs, the system issues a fault indication, and the fault indicator is always on. At the same time, a command is issued to break the high voltage and close the prohibition, and the fault information and high voltage are instructed.
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The so-called unification of welding means that the welding machine automatically matches the welding voltage according to the currently set welding current and the unification voltage correction value.
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1. Maintenance items and scope:
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Megmeet welding machines – the main application area of resistance welding
(1) Spot welding: The weldment is pressed between the two cylindrical electrodes, heated by electricity, so that the weldment melts at the contact to form a nugget, and then the power is cut off, and it solidifies and crystallizes under pressure to form a dense solder joint.
Spot welding is suitable for welding thin plates (laps) and steel bars below 4 mm.
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Failure and maintenance of welding machines
1. Damage to the welding power supply. Due to the high current and high voltage during welding, when the welding current exceeds 20% of the rated value, overcurrent protection will appear, so that the circuit will automatically cut off the power supply. In addition, if the welding time is too long, it can also cause overcurrent. Therefore, we should try our best to ...
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Megmeet inverter – the basic principle and application of high-voltage inverter
The basic principle of a high-voltage inverter
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Three-phase high-voltage electricity enters the high...
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