The efficiency has been increased by more than 50%, and Han's Robot has helped to upgrade the automation of processes such as air tightness testing of auto parts

Create Date: 2024-8-30 12:03:23|Source: Hans/HANS

In all auto parts, although the automotive waterproof connector is not very conspicuous, but has a very important role, a car generally needs to use nearly 100 various types of waterproof connectors, through which they are connected to cables or other active devices to achieve the transmission of vehicle current or signal. Its protection level is generally required to reach IP68 to ensure that the car can be used normally in outdoor environments where rain or dust is present.

For automotive waterproof connector manufacturers, in order to ensure the yield of finished products, it is often necessary to invest a lot of manpower to carry out air tightness testing, marking and warehousing of products. However, this work is tedious, and it is difficult for workers to maintain a high level of concentration all the time, and it is easy to make mistakes and omissions. Han's Robotics assisted the company in upgrading the automation of the production line, so that the Elfin series cobots with higher precision and better stability could be put to work, helping the company greatly improve the detection efficiency and accuracy.

The new production line has increased efficiency by more than 50%.

One Elfin series cobot can perform air tightness testing and laser marking operations on 2,000 automotive waterproof connectors a day, and the overall efficiency has been increased by more than 50%.

On the production line, in the semi-circular space centered on the Han's Robot Elfin series collaborative robots, the material frame to be inspected, the air tightness testing equipment, the vision camera and the material frame to complete the inspection are placed clockwise, and the end tool equipped with the Elfin uses a suction cup to uncover the plastic cover of the material frame, automatically takes out the two automotive waterproof connectors, and puts them into the air tightness testing equipment in turn for testing, and then conducts defect detection through the vision equipment after completing the inspection, and completes the inspection if there is no abnormality (otherwise, the finished product is placed in the unqualified area) , enter the link of laser marking (QR code marking) and receiving and warehousing. The operation efficiency of the robot meets the customer's requirements for production rhythm.
The efficiency has been increased by more than 50%, and Han's Robot has helped to upgrade the automation of processes such as air tightness testing of auto parts
Reduce costs and increase efficiency, a single production line can reduce 2 workers

After the completion of the transformation, the degree of automation of the production line has been greatly improved, and the operation that originally required at least two workers to complete can now be completed independently by an Elfin series of collaborative robots, and the workers only need to put the automotive waterproof connector to be inspected into the waiting area on time and according to the process, and then they can do other more valuable tasks. Thanks to the advantages of Han's Robot's graphical programming operation, the Elfin series of cobots are very easy to use, and ordinary workers without professional and technical background can quickly master the basic operation essentials in a very short period of time and improve production efficiency.

In addition, the repeated positioning accuracy of the Elfin series cobots is as high as ±0.02mm, which can stably and accurately carry out workpiece grabbing/placing, inspection, laser marking and other operations under high cycle time requirements to ensure the consistency of finished products.

In automobile manufacturing and related fields, Han's Robot has been widely used, covering scenarios such as body spraying and grinding, engine or other parts screw locking, loading and unloading handling, lamp gluing, automatic rust removal of tire molds, assembly, marking, etc., and has accumulated rich experience in automated and flexible production, which can effectively solve customers' pain points and difficulties and help intelligent manufacturing upgrades.

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