During the 2023 ITES Shenzhen Industrial Exhibition, Han's Robotics officially released the Elfin Pro (E-Pro) series of collaborative robots with the theme of "Powerful Action ·and Unbounded Vision", which is based on the Elfin series, which has the advantages of the Elfin series and takes a big step forward on the basis of the Elfin series, realizing integrated force control, integrated vision, 1000Hz communication speed, etc., and a number of parameters have reached the industry-leading level.
- 01 - Integration is the development trend
With the rapid development of robot technology, the industries and scenarios that robots can land in are becoming more and more abundant, and it has become one of the important "sharp tools" for the transformation and upgrading of traditional manufacturing to high-end manufacturing. For the production line, the selection of a collaborative robot, simple deployment, flexible and easy to use, adaptability, safety and reliability, and cost-effective factors are the prerequisites that have to be considered.
In terms of the force control function of collaborative robots, the most at this stage is still the traditional configuration mode of "robot body + external parts", that is, an external force sensor is installed on the tool end of the robot to achieve force control accuracy. There are still some problems in this way of external force sensor, such as long deployment time, not only to install the robot body, but also to consider the interference of the wiring harness in the movement of the robot arm as a whole; The debugging operation is difficult, and technical personnel are required to conduct on-site debugging, and may even derive requirements such as secondary development...... In addition, there are also problems such as high cost, I/O interface resource occupation, and difficult production line switching.
Most importantly, integration is the only option for the end user in some specific production environments. For example, under extremely harsh dust conditions, the robotic arm will inevitably rub against the external wiring harness during operation and produce dust particles, resulting in the inability of the collaborative robot to meet the production requirements; Secondly, in the environment of strong magnetic interference, if there is no additional shielding protection for the external wiring harness, it is very susceptible to signal interference and abnormal communication.
Han's Robotics Elfin Pro (E-Pro) series of collaborative robots realizes integrated force control and integrated vision, and can complete deployment within 15 minutes, truly unboxing and ready to use. In addition, it adopts an internal wiring layout to further improve the robot's anti-interference ability and adapt to a more complex production environment.
- 02 - Integrated end-of-line force control mode
The force/torque range of the end force control of Elfin Pro (E-Pro) series cobots is 200N and 10Nm, which can meet the needs of the robotic arm with a load of less than 10KG for the force sensor, and maintain stable and reliable performance under full load and full speed. Elfin Pro (E-Pro) achieves industry-leading test accuracy of 0.5%FS and accuracy of 2.0%FS.
Elfin Pro (E-Pro) can be used in a wide range of industries such as welding, physiotherapy, grinding and so on.
Welding: In "Free Drive" mode, the Elfin Pro (E-Pro) achieves a smoother end-dragging effect, allowing users to easily and quickly drag the torch to the specified target solder joint for error-free precision and increased productivity.
Physiotherapy: It is extremely important for those in the physiotherapy industry to achieve a gentler drag. In the case of Elfin Pro (E-Pro), users only need to use a drag force of less than 3N, and they can easily achieve dragging, and there is almost no difficulty in operation.
Grinding: On the basis of integrated force control, Elfin Pro (E-Pro) realizes the "constant force control" function, which ensures that the fluctuation of the contact force between the grinding tool and the surface of the workpiece is controlled within 1N during the grinding process, which is fully suitable for all kinds of complex grinding needs. In addition, the Elfin Pro (E-Pro) has a "track fit" function for quick switching between different parts to be grounded.
In addition, there are many other scenarios in which Elfin Pro (E-Pro) can be used, but it has always been very simple for users to use.
- 03 - All-in-one AI vision
Elfin Pro (E-Pro) series of collaborative robots breaks through the difficulties of front-end AI vision miniaturization, and achieves integrated internal wiring applications, so that they have eyes (vision) and brain (AI) at the same time, achieving the goal of seeing, seeing accurately, and "thinking".
In high-end applications such as semiconductors and medical, Elfin Pro (E-Pro) has a positioning accuracy of up to 0.2mm through high-precision automated calibration, which can cover 80% of visual application scenarios, including positioning, image processing, color extraction, QR code recognition, etc.
In addition, based on Han's Robot's self-developed AI training platform, Elfin Pro (E-Pro) can use a small amount of data to quickly learn and apply in real combat within 15 minutes. For example, through the classification and recognition algorithm, it can quickly determine whether the test tube has residual liquid and appearance color, etc., to meet the requirements of real-time sorting process.
As with the integrated force control, it can be used in three simple steps.
- 04 - 1000Hz communication speed
Elfin Pro (E-Pro) series cobot controller adopts EtherCAT bus communication with each joint, with strong anti-interference ability and high safety, and can achieve 1000Hz real-time control refresh rate, reaching the industry-leading level, providing a hardware foundation for integrators to improve the overall performance of the system, helping to achieve faster response, more supple trajectory, more stable motion control and more accurate position control.
In the era of intelligent manufacturing, Han's Robotics Elfin Pro (E-Pro) series of integrated force control and integrated vision collaborative robots can meet the needs of precision machining, semiconductor, physiotherapy, medical experiments, new consumption and automobile manufacturing, and are the best and most intelligent choice for smart factories.
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