OTC welding robot as a widely used advanced automatic welding equipment, with high versatility, stable action characteristics, to use the robot to complete the welding task, the engineer only needs to teach the robot once can correctly reproduce the operation of the teaching process. When the robot is allowed to do other work, there is no need to change the hardware. You only need to show it once.
With the continuous upgrading of welding automation, welding robots have become the mainstream equipment and the development direction of welding automation in the middle and high-end of welding automation. In the profession of welding robots, resistance spot welding and arc welding are the most used welding equipment, and the welding power supply is an important part of the robot welding system. The communication requirements of the welding power supply and the robot are very based on their own characteristics, and the welding power supply for the robot has changed greatly compared with the manual welding power supply, which is mainly manifested in the comprehensive function, the specialization of the database, the stability of the performance, and the requirements for the wire feeding system and the welding gun have been greatly modified.
For the arc welding power supply system, the welding robot engineering requirements:
1. Magnetic deflection resistance of welding arc;
2. The success rate of arc extraction of welding arc;
3. Welding and forming problems of molten electrode arc welding power supply;
4. Communication problems between the robot and the arc welding power supply;
5. The request of the welding robot to the active wire feeder;
6. Requirements for the placement of welding guns by welding robots.
Welding robot is divided into arc welding, spot welding, laser welding, etc., arc welding is the most widely used in industrial production of the most extensive welding method, the general arc welding robot by the teaching box, control panel, robot body and active wire feeding equipment, welding power supply and other parts. There are two driving modes of spot welding robots: hydraulic drive and electric drive. It has degrees of freedom for waist circumference, large wrist circumference, wrist circumference, wrist swing, wrist twist. Laser robot is an important aspect of the application of laser data processing skills. Under the control of the manipulator, the linear interpolation and arc interpolation functions can be used to complete the continuous trajectory motion control and obtain the welding trajectory
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Choose an industrial robot gripper
Industrial robots need a precise and simple end actuator that can handle many different parts, and it is necessary to know what type of parts will be processed before selecting the gripper of the industrial robot.
1) Shape
Asymmetrical, tubular, spherical and tapered ...
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OTC robot welding failure and countermeasures
1. The welding bead and welding track cannot be corrected
First of all, in the form of teaching, the empty procedure ensures that the welding orientation is correct. Secondly, consider the problem of finding the welding torch. At this time, it is necessary to consider the way in which the welding robot finds the weld bead (arc is still laser) to set up, and finally, ...
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OTC welding robot usage tips
The development of welding robot skills has quickly experienced three stages: reproducible, perceptible, and intelligent. The reason why welding robots are so popular is mainly because of its strengths, such as: spatter, smoke and dazzling light generated during the welding process, which are very useful to manual workers.
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Robotic deburring tool type
1. Handheld robot deburring things
Handheld robotic deburring stuff is a common and flexible type of stuff. They usually consist of a robotic arm and an end effector equipped with a deburring tool. These things allow the operator to hold the robot in the hand where the need ...
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Structure and function of extreme operation robot - OTC Odichi
1. Sensor system: the primary force sense system (including touch, force and slip, etc.), vision system (including visible vision, infrared vision, X-ray vision, ultrasound vision, microwave vision, etc.). Some extreme robots also have a hearing system. The function of the sensing system is to give remote control ...
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The basic functions of the robot control system - Odichi
The robot control system is an important part of the robot, which is used to control the manipulator to complete specific work tasks, and its basic functions are as follows:
1. Human-machine interface: teaching box, operation panel, display screen.
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Basic welding knowledge of OTC robots
Welding is a very demanding operation in industrial production, and novices who are new to welding will feel confused by all kinds of new terms. If you want to do a good job, you must first sharpen your tools. If you want to quickly get started with the welding profession, you must grasp the basic knowledge of welding. Share a ...
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Robot tool quick-change features
1. Improve the production power
In the production process, the robot quick change technology can quickly replace different things of the robot to adapt to different production needs, and then improve the production power of the robot, reduce the time of changing things, and greatly shorten the production cycle.
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There are 3 driving modes of OTC welding robot
(1) Motor drive mode
Motor drive is to use the force or torque generated by various motors to directly drive the joints of the robot, or through mechanisms such as deceleration to drive the joints of the robot to obtain the desired position, speed, acceleration and other indicators. With environmentally friendly, ...
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Characteristics and basic requirements of the robot's control system
In order to perform excellent manipulation of the robot, it is important to understand the characteristics of the controlled, and from what we know about the dynamics of the robot, it has the following characteristics:
1. The essence of the robot is a nonlinear system. There are many factors that cause nonlinearity in the robot, such as structure, transmission parts, etc.
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There are 6 major components of OTC industrial robot vision system
The visual system of industrial robots is mainly composed of four categories: pattern recognition, counting, visual positioning, scale measurement and appearance detection, such as unmanned driving, face recognition, etc., which can be classified as the field of robot vision. If you want to know the scale of use of the visual system, you must first understand the national ...
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OTC Odichi welding robot problem solving
1. The weld bead and welding trajectory cannot be corrected
First of all, in teach-in mode, the empty walk procedure ensures that the welding orientation is correct. Secondly, consider that there is a problem when soldering*** is searching. At this time, it is necessary to consider the way the welding robot finds the weld bead (arc or laser) to set it.
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Welding defects and common failures – OTC robots
The robot welding uses argon-rich mixed gas maintenance welding, and the welding defects presented in the welding process generally include welding deviation, undercut, porosity, etc., the specific analysis is as follows:
(1) The welding deviation may be due to the incorrect orientation of the welding or the problem of finding the welding gun. At this time, consider T...
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Advantages of OTC welding robots in electrode grinding
Generally speaking, welding robots need to be resharpened after a long period of work. This is due to the fact that after many welds by the robot, the shape of the electrode tip may change, i.e. the electrode may be worn, resulting in the welding quality of the robot ...
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Programming tips for welding robots
1. Select a reasonable welding sequence to reduce welding deformation and the length of the welding path to formulate the welding sequence.
2. The welding space transition requires the moving track to be short, smooth and safe.
3. Optimize the welding parameters, in order to obtain the best welding parameters, the manufacturing operation specimens ...
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OTC Welding Robot "Three Stability"
1. Stable center of gravity
Welding is like practicing martial arts, the first thing to do is that the chassis should be stable, that is, the "horse step" should be stable, and the center of gravity cannot be unstable, and it is difficult to weld a good weld when the welding is shaking.
2. The welding torch should be stable
Trembling words ...
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Precautions for OTC robot aluminum alloy welding
1. Aluminum is very easy to oxidize in air and during welding, and the alumina (Al2O3) generated has a high melting point, is very stable, and is not easy to remove. Prevent the melting and fusion of the base metal, the ratio of oxide film is serious, it is not easy to surface the surface, and it is easy to generate slag inclusions, non-fusion, non-welding penetration and other deficiencies. Oxidation of the surface of aluminum...
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The robot vision system consists of a part - OTC Odihi
The robot vision system is generally composed of optical systems (light sources, lenses, industrial cameras), picture acquisition units, picture processing units, actuators and human-machine interfaces and other modules.
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Classification of parallel robots - OTC robots
From the perspective of movement mode, parallel organization can be divided into plane organization and spatial organization; Subdivisions can be divided into planar moving organizations, planar moving rolling organizations, spatial pure moving organizations, spatial pure rolling organizations and spatial mixed motion organizations, and can also be classified according to the number of degrees of freedom of parallel organizations:
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ODC OTC uses the advantages of robotic welding
Welding robots are industrial robots engaged in welding, including cutting and spraying. In recent years, with the development of electronic skills, computer skills, numerical control and robot skills, active welding robots have been used for production since the beginning of the 60s.
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