Welding defects and common failures – OTC robots

Six-axis industrial robot is a commonly used 6-joint industrial robot in practice, six-axis robotic arm, six-joint manipulator, six-axis robotic arm, robotic arm, etc. are its name, industrial robots generally refer to four-axis, five-axis, six-axis manipulator. The joint structure of each robot ...

1. Scrub the axes of the robot. 2. Check the accuracy of TCP. 3. Check the oil level of the residue cleaned. 4. Check whether the zero position of each axis of the robot is accurate. 5. Sort out the filter screen behind the water tank of the welding machine. 6、 ...

According to different grasping methods and application environments, the robot end gripper can be designed into a variety of structural methods, and the following lists several common structural methods: 1. Mechanical gripper The mechanical gripper is a very basic ...

(1) I/O port I/O input and inlet, including welding start, stop, reset, welding method selection, welding car and welding torch adjustment and other 16 switching inputs, plus pendulum photoelectric sensor switching input, sharing 17 I/O input points. I/O outputs, 3 ...

1. Stable center of gravity Welding is like practicing martial arts, the first thing to do is that the chassis should be stable, that is, the "horse step" should be stable, and the center of gravity cannot be unstable, and it is difficult to weld a good weld when the welding is shaking. 2. The welding torch should be stable Trembling words ...

Relying on the technology stack of OTC robots and the advantages of automation, OTC can create a set of automated operation systems for customers that use robots to realize from bolt picking to bolt locking agent application and tightening screws. This...

In order to make the handle mounted on the front of the robot or the welding action, or to read the signal to confirm the workpiece, the instructions (functions) are recorded in the appropriate position in the work program. In addition, in order to carry out complex jobs, other job programs may be called, or depending on the status of external signals ...

Now the speed of social science and technology development is very fast, it can be said that it is not an exaggeration to change with each passing day, the workshop that was crowded with people in the past is now almost gone, especially in some traditional industries such as welding workshops. But with O...

1. If the robot is not calibrated, the robot cannot share the program, and the accuracy is very low and unstable. After a change in the robot's geometry due to factors such as repairs, the de-novo programming required by the robot will force its work to be suspended. If the robot is calibrated, it is only necessary to use the ...

1. Rapidity, the time from obtaining the command signal to the working state required by the completion of the instruction should be short. The shorter the moment of echoing the command signal, the higher the sensitivity of the electric servo system, and the better the fast response function, which is generally explained by the size of the electromechanical moment constant of the servo motor.

1. According to the problem situation, that is, the alarm code to find the reason Usually the teach pendant is also called a programmer (the prompt on the teaching box) to roughly determine where the problem occurs. For example, we see the alarm A5032 on the teach pendant, indicating that the encoder is faulty. So according to our ...

Industrial robots are multi-articulation manipulators or multi-free robots in the industrial field. An important development of the future manufacturing industry is that industrial robots have now replaced the entire production, which is the foundation for the completion of intelligent production, and will ensure the completion of industrial automation, digitalization and intelligence in the future. Produce...

Fault phenomenon: the manual operation is normal, after the automatic form is converted, the red light in the stop state does not go out, but press strat (start) once, and the program takes a step. Solution: Ask the manufacturer for the treatment method, and the reason is that the operation mode of the machine has been changed to stop in one step (1STEP). ...

The robot HOME point is the starting point of the robot, and it is generally the end. In the window, click "robotkr210r2700_extra", and then under the "Commands" menu in the menu, click the command button RobotJog to guide the manual operation panel to open and move the robot to the appropriate ...

Abort means that during the operation of the computer, when there are some unexpected situations that require the intervention of the host, the machine can actively abort the running program and transfer to the program that deals with the new situation, and then return to the original suspended program to continue to run after processing. ...

1. Align the corner marks of each axis of the robot so that each axis of the robot stops at the origin position. If the servo cannot be powered on, you can skip this step and perform the next steps 2, 3, and 4 first. After the power failure is restarted, the 0052 alarm disappears Flip over the servo to perform the corner mark ...

1. Ceramic: Ceramic materials have good quality, but brittleness, not easy to process, Japan has now trial-produced ceramic robot arm samples used on small high-precision robots. 2. Carbon Structural Steel and Alloy Structural Steel: This ...

1. Pressurization adjustment The pressure of the wire feeding roller should be adjusted appropriately according to the diameter of the wire used. If the pressure is insufficient, the wire will slip; If the pressure is too high, the welding wire will be cut and deformed. If the cored wire is used, the wire feed wheel is pressurized ...

Welding robots are industrial robots engaged in welding, including cutting and spraying. In recent years, with the development of electronic skills, computer skills, numerical control and robot skills, active welding robots have been used for production since the beginning of the 60s.

The maintenance content of the robot is mainly to replace the lubricating oil of the six shaft reducers and the lubricating oil of the J4 shaft gear shaft, the replacement of wearing parts, the operation of each module in the control cabinet, and the wear of each cable in the control cabinet. Long time without ...