Rexroth's new IH04 E features safety features in accordance with PLe Category 4

Create Date: 2024-8-30 12:03:23|Source: Rexroth/Rexroth

Thanks to the die pad function of the new standard IH04 E standard module from Bosch Rexroth, engineers can use the most common switching systems. These modules are DGUV-tested and certified with a standardized safety concept and are able to meet general safety requirements at the lowest possible cost. Users can selectively combine these modules with energy recovery and at the same time reduce the energy consumption of the mold pad modules.
Rexroth's new IH04 E features safety features in accordance with PLe Category 4
  Speed up assembly and reduce documentation: The mold pad module IH04E has safety features in accordance with PLe Category 4. (Image source: Bosch Rexroth AG)

Mold technology ensures that the sheet remains uniform during the forming process and that cracks or wrinkles are avoided in the workpiece. Bosch Rexroth's newly developed IH04 Type E (IH04E) mold pad module complements the IH04 C/D upper piston standard module. The IH04E is compatible with the most popular and advanced hydraulic die pad switching systems available today.

At the same time, as a control system, the mold pad module meets the requirements for the installation of hydraulic presses according to ISO 16092-3, as a "safety-related control system component", in accordance with ISO 13849-1, with PLe Category 4 function, which prevents accidental drops under its own weight, prevents accidental start-up from the detent position, and stops dangerous closed movements with safe speed reduction up to Category 3. With the DGUV test certificate, the calculations and documentation required for engineers to prove the safety of their machinery according to the relevant standards will be significantly reduced.

The IH04E consists of a basic module and a reversing valve for creating an "active" die pad. The basic module provides reliable safety features. The expansion module offers prerequisites for pre-stretching or sustainable energy recovery. Additional expansion modules support differential switch switching and load sensing.

The IH04E is available in nominal sizes NG10 to NG32 and has a pump volume flow rate of 800 l/min at working pressures up to 315 bar.

Bosch Rexroth offers an additional solution to protect the forming machine with the IH04 S mechanical press hydraulic overload protection system. An oil pad is placed between the plunger and the machine, and in the event of a failure, the load on this pad will be reduced. The load is reduced after only 5 milliseconds, thus protecting the machine, drive and press frame in the event of an overload. If the plunger is subjected to an eccentric load, all connected overload protection systems will be triggered at the same time. The IH04S is mounted on the oil pad of the plunger or fixed to the center of the plunger and connected by a pipe. The overload protection system also includes a compact hydraulic power unit.

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