The replacement specification of oil lift piston pump parts, when the various clearances listed are out of tolerance, can be corrected as follows:
1) If the cylinder body is inlaid with copper sleeve, it can be corrected by replacing the copper sleeve. First, trim the diameter of a set of plunger rods to the same size, and then polish the outer diameter with sandpaper of more than 1000#. There are three ways to install copper sleeve in the cylinder block: (a) Heating and hot installation of the cylinder block or low-temperature freezing and kneading of the copper sleeve, interference installation; (b) Adopt Loctite adhesive for installation, which requires that there are grooves on the outer diameter of the copper jacket; (c) Cylinder bore tapping, copper sleeve outer diameter processing thread, coated with Loctite glue, screwed in installation.
2) The cylinder block and copper sleeve of the melting combination method are corrected as follows: (a) The grinding rod is selected, and the technical or mechanical method is used to grind and correct the cylinder bore; (b) the selection of coordinate boring machine, from the beginning boring cylinder bore; (c) Use a reamer to correct the cylinder bore.
3) Select "appearance engineering skills" as follows: (a) Plating skills: plating a layer of hard chrome on the surface of the plunger; (b) Brush plating skills: brush plating wear-resistant materials on the surface of the plunger; (c) Thermal spraying or arc spraying or electric spraying: spraying high-carbon martensitic wear-resistant materials; (d) Laser deposition: high hardness and wear-resistant alloy powder is deposited on the surface of the plunger.
4) Most of the cylinder materials without copper sleeve in the cylinder block hole are ductile iron, and amorphous films or coatings are prepared on the cylinder inner wall. Because the inner wall of the cylinder bore has this special substance, it can form a hard-hard matching friction pair. If you blindly grind the cylinder hole and grind the surface data of the inner wall of the cylinder hole, the structure and function of the friction will be changed. If the friction pair is forcibly used, the temperature of the friction surface will rise sharply, and the plunger rod will be glued to the cylinder bore.
In addition, a common thin film coating is prepared on the surface of the plunger rod, the coating contains the function of anti-wear + wear-resistant + lubrication, this group of friction pairs is actually still a hard-soft pairing, once the coating is changed manually, it will also destroy the friction pair of the best matching data, and these special piston pumps will be sent to a professional repair shop for repair.
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Rexroth Balancing Valve Installation Instructions
1) Remove the protective covers on both sides of the flange end, and rinse and clean the valve when the valve is fully open.
2) Before the installation of the balance valve with actuator, the whole machine should be tested according to the specified signal (electricity or gas) (to prevent the vibration caused by transportation from affecting the performance).
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Rexroth inverter fault handling and maintenance methods
Minor and heavy faults of Rexroth inverters:
1. Minor faults include: inverter over-temperature alarm, cabinet over-temperature alarm, cabinet door opening, unit bypass, etc. The system does not remember the fault of the light, only the fault indication, and the alarm will be automatically eliminated after the fault disappears. During the operation of the inverter, if ...
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A brief introduction to Rexroth hydraulic motors
A Rexroth hydraulic motor is an actuator of a hydraulic system that converts the liquid pressure energy provided by a hydraulic pump into the mechanical energy (torque and speed) of its output shaft.
Hydraulic motors, also known as oil motors, are mainly used in injection molding machinery, ships, hoists, construction machinery, construction machinery, etc.
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How many ways are there to control the displacement of Rexroth variable piston pumps?
1. Guiding ideology:
1. The pressure depends on the load oil pump, and the output pressure is inversely proportional to the flow rate. In the state of electronic control, when the external load increases, the system pressure increases, when the system pressure increases, the pressure of the front pump oil flow and the rear pump oil flow into the rear pump increases, and the computer detects the ...
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Types and characteristics of Rexroth gear pumps
Classification and structural characteristics of Rexroth gear pumps
According to the form of gear meshing, it can be divided into external meshing and internal meshing.
According to the different tooth curves, it can be divided into: involute and cycloid.
According to the surface form, it can be divided into spur gear type, helical gear type, herringbone gear ...
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Precautions for the installation of Rexroth pressure reducing valves
1. When installing, the tap water pressure reducing valve should be installed vertically on the tap water pipeline.
2. The arrow on the tap water pressure reducing valve must be consistent with the arrow on the pipeline.
3. The position of the installation of the pressure reduction method must be greater than 4 meters from the valve outlet.
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What should be paid attention to in the maintenance of Rexroth oil pump?
1. Water will corrode the oil pump, so it is forbidden to use the oil pump to vacuum the substance containing water.
2. For substances containing a large amount of solvent, remove most of the solvent in the oven first, and then use an oil pump to vacuum.
3. Use the vacuum pump in the correct order to prevent suck-back. ...
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Rexroth hydraulic pump - piston pump maintenance precautions
1. Check whether the piston pump is damaged and corroded, and replace it if so.
2. Check the fit of the plunger pair. Insert the end of the plunger into the plunger sleeve, tilt it about 60°, and if the plunger can slide slowly under its own action, it will fit well.
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Rexroth solenoid valve model letter the meaning of each representative
EW stands for Exchange
EG stands for Direct Current
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4→ 4-way (there are also 3-way) 4-way ports
6→ is 6
E→ functional symbols (also C, D, E, EA...)
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Rexroth Relief Valve - How does the relief valve adjust the pressure?
1. Constant pressure overflow: In the throttling adjustment system of the quantitative pump, the fixed pump provides a constant flow rate.
2. When the system pressure increases, the flow demand decreases.
3. At this time, the safety valve is opened, so that the excess flow is returned to the oil tank to ensure the inlet pressure of the safety valve.
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Features and working principle of Rexroth solenoid valves
First, the characteristics of the solenoid valve:
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Rexroth proportional valve repair and replacement steps
1: Disassemble the proportional valve
Unscrew the nut and slide out of the coil to remove the coil from the proportional end. Use a wrench to loosen and remove the tube. Remove the spring and slide the hex wrench from the tube. Then remove the spool from the valve.
2: Check the fatigue of all individual parts of the proportional valve, grinding ...
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The principle and method of Rexroth hydraulic pump oil quantity adjustment
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Generally, in order to adapt to the specific requirements of the diesel engine under the load, the fuel injection pump must be able to adjust the maximum fuel supply to the zero oil supply range of the whole machine when the fuel supply is running.
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1) Flow regulation
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