When evaluating which process is suitable for which approach in the production environment, it is important to carefully consider the problem you want to deal with and consider all the costs that the robot can save: cutting waste, improving efficiency, improving yield, improving safety, or reducing labor costs. These cost savings can be used as the basis for a return on investment, which is also an important factor in determining whether the robot is suitable for specific use.
According to the International Association of Robotics, robot sales have increased by more than 45% in the past five years. More and more companies in all walks of life are using robot processing solutions to improve production capabilities, reduce costs, and improve worker safety. Today's industrial robots are smarter, faster, more adaptable, and more collaborative. With advanced vision and sensing technologies, robots can perform tasks that would have been impossible in the past. With all these new technologies in place, now is the golden time to consider investing in industrial robots.
When evaluating which process is suitable for which approach in the production environment, it is important to carefully consider the problem you want to deal with and consider all the costs that the robot can save: cutting waste, improving efficiency, improving yield, improving safety, or reducing labor costs. These cost savings can be used as the basis for a return on investment, which is also an important factor in determining whether the robot is suitable for specific use.
When evaluating the potential value of robots on the production floor, the following four steps can be considered: In the past, robots were separated by gates to perform repetitive tasks. Today, robots can work side-by-side with human workers in a collaborative environment. The robot is spatially aware, ensuring the safety of workers and creating an open and sensitive work cell.
Intelligent: The 3D vision system can greatly improve the talent of robots. By combining this sensing talent with the agility of the robot, the robot is able to perform the messy tasks associated with part handling. The following is a list of the use of vision robots to enhance the handling of parts.
Part/package inspection: A visually capable robotic platform can find existing or missing features and measure them under a specified package. The robot randomly picks up a placed part, and then puts it under the vision system to detect whether it is a qualified product, so as to realize the automation of quality control.
Part Identification: When used in a hybrid way, the robot identifies, tracks, and sorts items according to preset specifications.
Part Position/Orientation: Using a 2D or 3D vision system, the robot identifies, picks up and processes parts for drilling, grinding and painting.
In addition to vision, the robot cell can also include haptic feedback, force manipulation, and infrared sensing.
Hazards: Identify the risks to workers posed by the hazardous environment in the area where the robot is used. For example, robots are more heat-resistant and chemically adaptable than human workers. A well-designed job shop minimizes hazards and improves the safety of workers.
Comprehensive: Ultimately, we should consider all the fields of robot automation in the production workshop. Some areas may still be cluttered and unrealistic, but with visuals and endurors, many become possible.
Once you've chosen your choice and budget, it's time to select the robot and design the cell. At this time, it is better to work with system integrators who have product knowledge and experience with previous projects. The integrator will assist you in selecting the robot and will often design and supply the finishers needed to perform the task. Robot integrators will provide 3D simulations and time studies including SolidWorks models to demonstrate how robots can operate in a job room. In doing so, the process can be adjusted as early as possible, ensuring that the robot's useful load, speed, and reach range are just right, saving time and money.
|
More on that
|
Mitsubishi inverter installation reactor features
1. Characteristics of the output reactor:
1. It is suitable for reactive power compensation and harmonic control
2. The primary effect of the output reactor is to compensate for the influence of long-line distributed capacitance, and output harmonic current according to the press; 3. ** Ground protection of Mitsubishi inverter and improved power factor, can block from the grid ...
|
|
Mitsubishi FX series PLC error command and solution
1. Error message: NO ERROR--No abnormal error occurs
Abnormal content and cause: No abnormal occurrence
Solution: Check whether the cable connection between the host and the I/O expansion base/module is normal
2. Error message: ...
|
|
Confirmation and clearing of Mitsubishi inverter alarm history
When the FR-CS80 inverter detects an abnormality, it will display an error message or alarm in the operation panel according to the abnormal content, or maintain the function action and block the output of the inverter. When maintaining a function operation, please deal with the cause of its operation before resetting the inverter, and then start working. ...
|
|
Mitsubishi inverter pre-use debugging steps
1. No-load energizing test of Mitsubishi inverter.
1. Ground the ground terminal of the Mitsubishi inverter.
2 Connect the power input terminal of the Mitsubishi inverter to the power supply through the leakage maintenance switch.
3 Check whether the factory display window of Mitsubishi inverter is normal, if it is not correct.
|
|
Inverter overload fault factor - Mitsubishi inverter
1) The mechanical load is too heavy
The main characteristic of overload is the fever of the motor, and it can be detected by reading the operating current from the display. The main factor is that the load of Mitsubishi inverter is too large, and the acceleration and deceleration time and operation cycle time are too tight; V/F features voltage too ...
|
|
Introduction to Mitsubishi PLC Modbus communication and address allocation
When using Modbus communication in Mitsubishi PLCs, it is necessary to understand the address allocation of different register types.
The following are the common types of Mitsubishi PLC Modbus addresses and their corresponding functions:
1. Coil Register: ...
|
|
Mitsubishi PLC programming cable communication port setting method
1. Plug the programming cable into the USB port of the computer.
2. On the desktop, place the mouse on the "My Computer" icon, and then right-click.
3. In the pop-up menu, select "Device Manager".
...
|
|
Mitsubishi servo motor realizes positioning function
The motion control command of the PLC realizes the perfect positioning function. Briefly describe the Mitsubishi PLC positioning instructions, which can be divided into origin regression instructions DSZR, ZRN, positioning instructions PLSY, PLSR, DRVI, DRVA, variable speed operation PLSV.3 In the meantime, PLSY and PLSR are pulse output instructions, and their positioning functions are relatively ...
|
|
The weight conversion method of the Mitsubishi weigh module
Component conversion is a process in which an analog signal (load converter output voltage) input from outside the programmable controller is converted into a digital output value and a total component output value, and then stored in buffer memory. After the conversion process, the conversion completion (XE) will change to ON, and the transformation completion mark (Un\G1 ...
|
|
Mitsubishi servo motor is now commonly used
Torque control: Torque control is based on external simulation imitation typing or direct address assignment to set the output torque of the motor shaft. For example, 10V matches 5Nm. When the external simulation simulation is set to 5V, the output of the motor shaft is 2.5Nm. If the load of the motor shaft is less than 2.5Nm, then when ...
|
|
Mitsubishi 30MA-eX-F40 fiber laser flexible automatic loading and unloading system
The 30MA-eX-F40 fiber laser flexible active loading and unloading system was jointly developed by Mitsubishi Electric Corporation's Laser Division and Mitsubishi Electric Electromechanical Technology Co., Ltd.
...
|
|
Mitsubishi servo motor method
1. Torque control: Torque control sets the output torque of the motor shaft through external imitation input or direct address assignment. For example, 10V is equivalent to 5Nm. When the external analog is set to 5V, the output of the motor shaft is 2.5 Nm. If the motor shaft load is less than 2.5 Nm, when the external load is 2.5 N...
|
|
Mitsubishi 5uplc monitors modbusTCP disconnect methods
First, Mitsubishi uses FX5U series PLC with serial port and built-in modbus communication protocol, so that we can easily communicate with third-party equipment. If it is a communication between Mitsubishi PLC and the inverter, the focus is on designing the parameters. The inverter is heavy, set the address, baud rate, check, etc., ...
|
|
The inverter completes the multi-speed function - Mitsubishi
The inverter can be preset with a number of different speed points, and then complete the scheduling of multiple speed stages. The specific completion method is as follows:
You can set a number of different speed points in the VFD, and you can generally set the maximum speed, minimum speed, and several center speed points.
According to the needs, choose ...
|
|
Advantages of Mitsubishi Electric fresh air system
Mitsubishi Electric's fresh air system realizes indoor ventilation, but of course, we can't just replace the outdoor air into the room, a good fresh air should filter the harmful substances in the air, so that the air entering the room is not only fresh, but also clean and harmless.
...
|
|
The working principle of the servo motor of the Mitsubishi CNC system
1. The servo mainly relies on the pulse to position, basically it can be understood in this way, the Mitsubishi CNC system maintenance servo motor receives a pulse, and it will rotate the angle corresponding to the pulse, so as to achieve displacement, because the servo motor itself has the function of sending out pulses, so the servo motor ...
|
|
Inverter life extension method - Mitsubishi
First, the frequency converter should not be installed on the equipment with a sensation, because the main circuit connection screw in the frequency converter is simply loose, and many frequency converters are damaged due to this reason.
Second, the wiring problem: the input end of the inverter is connected to an air The initial maintenance current should not be too large, ...
|
|
Mitsubishi FX5U series PLC advantages
1. CPU function
As a MELSEC IO-F series PLC actuator, it is equipped with executable structured programs and multiple program actuators, and can be written to ST language and FB.
2. Built-in analog input and output (alarm output by the way)
Built-in 12-bit 2-channel analog input ...
|
|
Analysis of PLC and inverter connection problems - Mitsubishi
When the inverter is used to form an active control system for control, in many cases, the PLC and the inverter are used together, and how to correctly connect the PLC and the inverter together has become the key to the success of the system.
1. PLC switch command signal input
Inverter input ...
|
|
Mitsubishi inverter pre-use debugging method
1. No-load energizing test of Mitsubishi inverter.
1. Ground the ground terminal of the Mitsubishi inverter.
2 Connect the power input terminal of the Mitsubishi inverter to the power supply through the leakage maintenance switch.
3 Check whether the factory display window of the Mitsubishi inverter is normal, if it is not correct.
|
|
Contact
working hours
