● Robust and precise thanks to the Planetary Screw Assembly (PLSA).
● Digital engineering: freely configurable with a range of different options
● Compact design for easy integration
Robust, precise and efficient: EMC-HP stands for an economical solution for a wide range of heavy-duty applications such as press-fitting, riveting, positioning and testing.
The Bosch Rexroth electric axis (EMC) series is now available in a high-power, high-power EMC-HP version with high precision and easy maintenance. Designed for heavy-duty applications up to 100 kN, its new power pack is robust, compact and easy to maintain. The planetary lead screw drive used is reliable and provides the user with stable and continuous power even under harsh conditions. This is achieved thanks to the new oil lubrication method and the optional direct water cooling of the spindle. As with the rest of the EMC family, a complete digital process from selection to ordering reduces engineering time.
Available in 115, 130 and 160 (housing diameters) with IP54 protection, the new EMC-HP is now available for strokes up to 1,500 mm, from stamping, forming and riveting to a wide range of heavy-duty applications for tensioning, positioning and testing.
Each EMC-HP uses the proven Planetary Screw Assembly (PLSA) from Bosch Rexroth, which achieves extremely high standards in terms of control precision and dynamic performance. With a dynamic load capacity (Cdyn) of up to 189.5 kN, axial forces of up to 100 kN and speeds of up to 0.83 m/s, heavy-duty movements can be carried out quickly and accurately, even during complex movements, and the process is energy-efficient.
The robust and easy-to-maintain design features of the planetary screw assembly allow for extended lubrication intervals. In addition, when it is time to replace the seals, it can be done in just a few steps. Overall, this easy-to-maintain linear motion technology from Bosch Rexroth will contribute to increased productivity and lower total costs.
Standard systems for a wide range of different applications
The engineering process is also a breeze: With the LinSelect electronic tool, the selection process is simple, the drives and e.g. can be configured online, and the EMC custom solution can be finalized and ready to order in a matter of minutes. Diverse options such as lengths and connection methods also allow for a wide range of applications.
With its compact size, lightweight aluminum housing, and single-cable solution that fits most drives, the integration of EMC-HP into the machine can be done easily and quickly in the field. Bosch Rexroth offers a complete pre-assembled system from a single source, including machinery, drives, controllers, and offers a global service to ensure that the assembly is completed in a short time.
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Rexroth launches ctrlX OS operating system for third-party hardware
Automation is even more open and free
Available for all tiers, from on-site to cloud
The software stack is strengthened and the network security is extremely high
Connect with ctrlX Store and ctrlX Device Portal
The Linux operating system ctrlX OS is now available for the third ...
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Rexroth proportional valve fault repair
Step 1: Disassemble the proportional valve
Unscrew the nut and slide out of the coil to remove the coil from the proportional end. Use a wrench to loosen and remove the tube. Remove the spring and slide the hex wrench from the tube. Then remove the spool from the valve.
Step 2: Check the ...
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Rexroth hydraulic pump - common faults and treatment methods of piston pumps
1. The output flow of the hydraulic pump is insufficient or does not output oil
Piston pumps often suffer from insufficient suction, excessive leakage, or too small an inclination angle. The insufficient suction volume is mainly caused by the high resistance of the suction pipe or the insufficient oil replenishment, such as the pump speed is too fast and the oil level is too low; Excessive leakage ...
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A test method for linear proportional control of CNC speed of Rexroth proportional valves
1. Remove the mold and cancel the express and trivial mold operation
2. Cancel the low-pressure trivia mold.
3. Close the safety door.
4. Adjust the CNC high-speed mold speed to the value of 0, and adjust the CNC high-speed mold opening speed and CNC low-speed mold opening speed to the value of 40.
5. Starter oil ...
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Common failures of Rexroth vane pumps
1. Check whether the Rexroth vane pump shaft follows the motor rolling: if the motor rolls and the Rexroth vane pump shaft does not rotate, it may be a missing key on the Rexroth vane pump shaft or the key on the motor.
2. Check whether the rotation direction of Rexroth vane pump is correct: the steering is wrong, Rexroth ...
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Features and working principle of Rexroth solenoid valves
First, the characteristics of the solenoid valve:
1) Rexroth solenoid valve, solenoid valve and all stainless steel; For highly corrosive media, the diaphragm type must be selected. Neutral medium, it is also advisable to choose copper alloy as the solenoid valve housing material, otherwise, there are often rust chips falling off in the valve housing, especially the action is infrequent ...
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Bosch Rexroth | No need for a control cabinet, a new solution for intralogistics
Less is more: Lean manufacturing is an important competitive factor for manufacturing companies. It's a question of how processes can be optimised so that they can act faster and more flexibly to increase economic efficiency, and the same applies to intralogistics. If the logistics are not properly organized, regardless of the production ...
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Common Causes and Troubleshooting Methods of Hydraulic Pumps(9-16)
9. Cause of failure: "left-handed" oil pump is installed with "right-handed", resulting in damage to the skeleton oil seal;
Exclusion method: the "right-handed" pump cannot be installed on the "left-handed" machine, otherwise the skeleton oil seal will be damaged;
10. Cause of failure: The hydraulic oil is too dirty.
Exclusion Method: Cleaning System, ...
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How many ways are there to control the displacement of Rexroth variable piston pumps?
1. Guiding ideology:
1. The pressure depends on the load oil pump, and the output pressure is inversely proportional to the flow rate. In the state of electronic control, when the external load increases, the system pressure increases, when the system pressure increases, the pressure of the front pump oil flow and the rear pump oil flow into the rear pump increases, and the computer detects the ...
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How Rexroth hydraulic pumps are adjusted
1) Swash plate axial piston variable pump, used for open hydraulic rotation back
2) Mainly used in the field of mobile machinery
3) The pump works under the condition of self-priming, mailbox pressurization or with built-in suction pump, (centrifugal pump).
4) The output flow rate is proportional to the driving speed, and ...
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Rexroth's autonomous mobile robot wins the LogiMAT "Best Product" award
At LogiMAT 2022, an independent jury of scientists and journalists recognized Bosch Rexroth's autonomous mobile robot (AMR) ActiveShuttle as the "best product" in the category "Order picking, conveying, lifting and storage technology". As a ...
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Bosch Rexroth: Smart handling for the factory of the future
It's hard to imagine a factory automation system without linear robots. The application of linear robots involves handling incoming materials during product production, assembly or packaging, whether integrated into a single machine as a pick-and-place unit or integrated into a semi-automatic or fully automated production line. However...
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Rexroth hydraulic pump - maintenance method of gear pump
1. Frequent grease, the electric oil drum pump is running at high speed, and the grease is easy to volatilize, so it is necessary to keep the lubrication at the bearing clean and pay attention to the replacement.
2. Pay attention to the storage of the electric pumping pump should be placed in a dry, clean and no corrosive gas environment.
3. Gear oil ...
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Rexroth Hydraulic Pumps – Gear Pump Common Failures and Their Causes
(1) The pump does not produce oil
First of all, check whether the rotation direction of the gear pump is correct; Secondly, check whether the filter at the inlet end of the gear pump is clogged.
(2) The oil seal is flushed out
(1) The gear pump bearing is subjected to axial force;
(2) The gear pump is subjected to excessive radial force.
...
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Rexroth Hydraulic Pumps – What are the advantages of electric proportional valves?
1) Electrical proportional mode, to achieve stepless control of outlet pressure.
2) It can realize remote control and program control.
3) Compared with intermittent control, the system is simplified and the components are greatly reduced.
4) Compared with hydraulic proportional valves, it is small in size, light in weight, compact in structure, and lightweight.
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Applicability of Rexroth solenoid valves
1. Characteristics of the medium
1) Different varieties of solenoid valves are selected for gas, liquid or mixed state;
2) The medium temperature is different for products of different specifications, otherwise the coil will burn off, the seal will age, and the life of the product will be seriously affected;
3) The viscosity of the medium, usually below 50cSt. If...
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Rexroth pressure reducing valve main types and technical parameters description
1. Pressure reducing and stabilizing valve
Main features: 1. Piston type with DN65 caliber or above. The life of the diaphragm is increased by more than 3 times; 2. Below DN50 caliber, the original diaphragm is replaced by a flat diaphragm of nylon reinforced rubber, which also improves the service life by more than 3 times. Applicable medium: water, air. Medium temperature ...
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Areas of application for Rexroth hydraulic pumps
Rexroth hydraulic pumps have a wide variety of applications and are available in all walks of life. In terms of pump performance, there are two types of pumps: giant pumps and micro pumps. Giant pumps can reach flow rates of hundreds of thousands of cubic meters per hour, while micro pumps can reach less than tens of milliliters per hour. Judging by the pressure of the pump, it can be ...
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Rexroth proportional valves – application considerations for proportional valves
1. Pollution control requirements for proportional valve operation
The degree of contamination of the proportional valve to the oil is usually required to be 7-9 levels of NASl638 (ISO 16/13, 17/14, 18/15 levels), and the main link to determine this index is the pilot stage.
Although electro-hydraulic proportional valves are more anti-fouling than servo valves ...
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What causes Rexroth hydraulic pumps to heat up?
1. Poor assembly of Rexroth hydraulic pump leads to abnormal heating of the hydraulic pump
1. The courtyard of Litule hydraulic pump is not suitable, (for example, the plunger and cylinder, blade and rotor groove, sperm and rotor, gear, side plate, etc. are too small, and the sliding part may be overheated.) 2. The installation of Rexroth hydraulic pump ...
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