1. The control system has the function of input and output. Most of the welding robots are programmed offline, and the technicians write the welding program in advance, and then input the welding program into the control system, and the control system intelligently identifies the weld standard through the sensor, selects the appropriate welding parameters, and decentralizes the appropriate welding material to fill the weld, and the weld is beautiful and firm.
2. Solder joint orientation control. The control system drives the actuator, so that the mechanical arm moves with the welding path, and after the completion of this series of actions, it will be saved by memory for self-storage, and when the workpiece is welded next time, it can be called, and the welding accuracy is improved through the solder joint control, and the welding accuracy is improved.
3. Intelligent decentralization of welding consumables. The control system of the welding robot can actively identify the weld standard, and lower the price of just the right welding material to fill the weld according to the programming parameters, so as to save welding materials and reduce the material cost of the enterprise on the basis of ensuring that the weld is beautiful.
4. Connect with auxiliary equipment. There are a plurality of interfaces in the control cabinet, which can connect the auxiliary equipment, and participate in the program of the auxiliary equipment together with the welding program, so that the auxiliary equipment can cooperate with the welding robot, improve the flexibility of active welding, extend the welding path, greatly improve the welding efficiency, and stabilize the quality.
5. Control the coordinated movement of various institutions. The welding robot has the function of input/output, can input programming data, and weld the workpiece through teaching and reproduction, and the coordinated movement of each axis can improve the welding speed and stabilize the welding quality, and the control system can be said to be a big part of the human body, which is an important part of the welding robot.
In addition, the control system will also store the welding program certainly, and will actively call the program when welding the same workpiece, but the operator needs to save the welding program regularly to prevent data loss and loss.
The above is the role of the welding robot control system, in the welding operation, through the issuance of instructions and the cooperation of each joint with each other, to complete the welding mission of the workpiece, stabilize the welding quality and improve the welding efficiency.
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Maintenance steps for Estun palletizing robots
One: machine cleaning
First and foremost, disconnect the power supply and remove debris around the machine. Use a clean cloth to wipe the surface of the machine to ensure that it is free of dust, grease and other impurities. For the cleaning of the inside of the machine, it needs to be operated by professionals.
Two: Look at the machine parts
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Estun servo motor - the place where the daily maintenance of servo motor needs attention
Precautions for servo motors:
1. Protection of servo motor oil and water
A: The servo motor can be used in places where it will be attacked by water or oil droplets, but it is not fully waterproof or oil-proof. Therefore, servo motors should not be placed or used in water or oil-infested environments.
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What are the starting preparations for Estun servo motor - DC motor?
The following preparations need to be made for starting when the motor is put into operation after installation or before it is put back into operation after being shelved for a long time:
(1) Use compressed air to blow off the dust attached to the inside of the motor, and remove the wrapping paper at the windshield for new motors. Check whether the bearing grease is clean and suitable.
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Estun servo motor - introduction to the control mode of AC servo motor
1. Amplitude and phase control mode
The amplitude and phase are controlled, and the speed of the servo motor is controlled by changing the amplitude of the control voltage and the phase difference between the control voltage and the excitation voltage. That is, the amplitude and phase of the control voltage UC are changed at the same time.
2. Phase control mode
Phase-controlled ...
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Estun servo motor - the basic application of AC servo motor
Material metering
The measurement of powdery materials is commonly used in the way of screw measurement. The purpose of measurement is achieved by the number of turns of the screw rotation. In order to improve the accuracy of measurement, the speed of the screw is required to be adjustable, and the position positioning is accurate.
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Estun servo motor - the setting method of important parameters of servo drive
1. Positional proportional gain
Sets the proportional gain of the position ring adjuster. The higher the set value, the higher the gain, the greater the stiffness, and the smaller the position lag under the same frequency command pulse. However, too large a value may cause oscillations or overshoots. The parameter values are determined by the specific servo model ...
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Estun servo motor - how to select servo motor (1-5)
1. How to choose the servo motor and stepper motor correctly?
Mainly depends on the specific application, simply put, it is necessary to determine: the nature of the load (such as horizontal or vertical load, etc.), torque, inertia, speed, accuracy, acceleration and deceleration and other requirements, upper control requirements (such as port interface and ...
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Estun servo motor - introduction to the advantages and disadvantages of AC and DC servo motors
Advantages and disadvantages of AC servo motors
Advantages: good speed control characteristics, smooth control over the entire speed zone, almost no oscillation, high efficiency of more than 90%, less heat generation, high-speed control, high accuracy position control (depending on encoder accuracy), rated operating area ...
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Estun servo motor - six common faults and solutions for servo motors
1. The motor temperature is too high or the smoke is faulty
Cause:
1. Excessive load
2. Two-phase operation
3. Air duct obstruction
4. The ambient temperature increases
5. Stator windings are short-circuited between phases or turns
6. Stator winding grounding
7. The power supply voltage is too high ...
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Estun Servo Motors – Encoder FAQs
1. Q: What are the precautions for the selection of incremental rotary encoders?
There are three parameters that should be noted:
1. Mechanical installation dimensions, including positioning stops, shaft diameters, and mounting holes; cable outlet mode; installation space volume; Whether the protection level of the working environment meets the requirements.
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Estun servo motor - what are the commonly used DC servo motors in the feed system?
(1) Small inertial DC servo motor
The small inertia straight sinking servo motor is named because of the small rotation of the inertia basin. This type of motor is generally hydromagnetic, and there are three types of armature windings: phaseless armature type, printed armature type and coreless armature type. Because the small inertia DC motor minimizes the armature's ...
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Estun servo drive report A66 error analysis and processing method
Possibility of failure
1. Communication line related issues;
2. Drive parameter problems (PN703, PN704);
3. Problems with the setting of communication parameters of the main station;
4. External interference;
5. The drive is damaged.
Solution:
1. Ensure that the communication line is made correctly.
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Estun servo motor – the cause of overheating of servo motors
1) Excessive load;
2) Missing items;
3) Obstruction of air ducts;
4) The low-speed running time is too long;
5) The power supply wave is too large.
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Estun Servo Motor – Several parameter settings for servo motor drives
1. Position proportional gain
Set the proportional gain of the position ring adjuster; The higher the set value, the higher the gain, the greater the stiffness, and the smaller the position lag under the same frequency command pulse. However, too large a value may cause oscillation or overshoot; The parameter values are determined by the specific servo system type ...
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Estun Servo Motor - How to Select Servo Motor (6-10)
6. What should I pay attention to when using the motor?
Check the following before powering on:
1) Whether the power supply voltage is appropriate (overvoltage is likely to cause damage to the drive module); The +/- polarity of the DC input must not be misconnected, and the motor model or current setting on the drive controller ...
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Estun servo motor – three modes of servo control
The speed control and torque control of the servo motor are controlled by analog quantity, and the position control is controlled by generating pulses. The specific control method to use should be selected according to the customer's requirements and what kind of motion function is satisfied.
Generally, there are three control modes for servo: speed control ...
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Estun Robot - Characteristics and Classification Application of Palletizing Robot
Palletizing robot is the product of the organic combination of machinery and computer program, which provides higher production efficiency for modern production, and the palletizing machine has a wide range of applications in the palletizing industry. The palletizing robot greatly saves labor and space. The palletizing robot operates flexibly, accurately, and quickly.
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Estun servo – the difference between servo motor and stepper motor
First, the control accuracy is different
The step angle of the two-phase hybrid stepper motor is generally 3.6 ° and 1.8 °, and the step angle of the five-phase hybrid stepper motor is generally 0.72 ° and 0.36 °. There are also some high-performance stepper motors with smaller step angles. Such as Sitong company produced a kind of wire for slow wire ...
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Common faults and troubleshooting methods of Estun controller
Troubleshooting and Detection Causes of Estun Controller:
1。 The servo amplifier is based on the effective value of the output torque
2. Calculate the load factor. If the value exceeds PR5 12, protection is generated.
3. From the amplifier front panel above the "D15. ol' monitoring mode or panatermm...
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Estun Servo Drive - Drive Alarm A25/A26/A27
Alarm code A25/A26/A27 refers to.
Causes:
1. Power line problem;
2. Motor problems;
3. Mechanical transmission problems.
Solution:
1. Observe whether the load rate is abnormal through Un003, if there will be a large instantaneous value, the machine ...
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