Yaskawa inverter maintenance method

Create Date: 2024-8-30 12:03:23|Source: YASKAWA/Yaskawa

Yaskawa inverter failure and maintenance method.
Yaskawa inverter maintenance method
  The switching power supply is damaged.

Switching power supply damage is the most common fault in many frequency converters, usually caused by a short circuit in the switching power supply load. The 616G3 uses two switching power supplies, which is somewhat similar to the Fujifilm G5. First of all, the DC voltage of more than 530 volts on the DC bus side is converted from the first-stage switching power supply to the DC voltage of more than 300 volts. Then, through the secondary coil of the high-frequency pulse transformer of the secondary switching power supply, multiple sets of voltages such as +5V, +15V, -15V, +24V are supplied to the inverter control board, drive circuit, detection circuit, etc.

SC failure.

SC faults are common faults in Yaskawa inverters. IGBT module damage is bow|One of the reasons for the SC fault alarm. In addition, damage to the drive circuit can easily lead to SC fault alarm. In the design of the drive circuit, the upper side adopts the PC923 optocoupler drive circuit, which is an optocoupler circuit dedicated to the IGBT module drive amplification circuit. Yaskawa downside drive circuit adopts optocoupler PC929, which is an optocoupler with an internal amplification circuit and a detection circuit.

Superheating.

Overheating is a common malfunction. In this case, you should first consider whether the cooling fan is working, and observe whether the fan is working from the outside of the machine. In addition, machines over 30kW also have a cooling fan inside the machine, and the breakage of this fan will also cause an alarm from OH. This fault can usually be eliminated by replacing the cooling fan and cleaning the ventilation duct of the radiator!

Underpressure failure

When an undervoltage fault occurs, the first thing to check is whether the input power supply is out of phase, if there is no problem with the input power supply, then check whether there is a problem with the rectifier circuit, if there is no problem, then check whether there is a problem with the DC circuit. For 200V class machines, the DC bus voltage is lower.

For 190VDC, UV alarm, the 400V class machine DC voltage is lower than 410VDC, and the fault alarm occurs. The high-power inverter mainly checks whether the charging resistance is disconnected.

Ground fault.

Ground faults are also commonly encountered faults. In addition to ruling out the cause of the motor grounding issue, the most likely part of the failure is the current Hall sensor. Hall sensors are affected by environmental factors such as temperature and humidity, and the working point is easy to drift, resulting in GF alarms. This failure can usually be eliminated by replacing the current Hall sensor.

More on that
Introduction to Yaskawa servo motor Introduction to Yaskawa servo motor

Yaskawa servo motor, also known as YASKAWA Yaskawa servo motor, is an automatic control system, which can control the position, orientation, status and other outputs of the target, and can change with the change of the target input value (or given value). It can be divided into AC servo motor and DC servo motor ...

Yaskawa H1000 inverter overload oL2 fault Yaskawa H1000 inverter overload oL2 fault

There are two types of inverter overload faults: 1. If there is a problem with the load, it is a problem with the motor, such as the lack of oil in the bearing, the damage to the bearing, the burning of the winding, etc., and there is a situation that the power of the motor is small, and it is more difficult to drag the load. 2. It is the inverter ...

Common faults of Yaskawa robot and how to deal with them (11-17) Common faults of Yaskawa robot and how to deal with them (11-17)

11. Robot jitter? Diagnostic process: Due to the difference between the jitter area and the amount of jitter, the diagnosis of jitter becomes a difficulty. At this stage, the diagnostic method is to replace the amplifier, replace the motor, and replace the reducer one by one. Improvement method: ...

Yaskawa Robotics – How does the Robot Perception System work? Yaskawa Robotics – How does the Robot Perception System work?

The robot perception system transforms various internal state information and environmental information of the robot from signals to data and information that can be understood and applied by the robot itself or between robots, in addition to the need to perceive mechanical quantities related to its own working state, such as displacement, velocity, acceleration, force and force.

Yaskawa inverter - the selection of high-voltage inverter precautions Yaskawa inverter - the selection of high-voltage inverter precautions

1 Disadvantages of choosing too high a voltage level Choosing too high a voltage level results in too high an investment and a long payback period. With the increase of the voltage level, the insulation of the motor must be improved, so that the price of the motor increases. The increase of the voltage level increases the number of series connections of power semiconductor devices in the inverter, ...

ATI+Yaskawa work together to achieve force-controlled weld grinding of complex workpieces ATI+Yaskawa work together to achieve force-controlled weld grinding of complex workpieces

As we all know, the traditional material removal work is done manually, the cost is high, the efficiency is low, the accuracy of the parts is greatly affected by the manual, and the safety of workers is not effectively guaranteed, so what can be done to effectively solve these problems? Today, I will take you to understand the machine ...

Inverter wiring method Inverter wiring method

First, the wiring of the main circuit 1. The power supply should be connected to the R, S, and T terminals at the input end of the inverter, and must not be connected to the output terminal (U, V, W) of the inverter, otherwise the inverter will be damaged. After wiring, the fragmented wires must be cleaned, and the fragmented wires may cause abnormalities. ...

Yaskawa inverter - how to prevent high-voltage inverter failure? Yaskawa inverter - how to prevent high-voltage inverter failure?

It is composed of several parts, such as the main circuit, the power supply circuit, the IPM drive and protection circuit, and the cooling fan. Its structure is mostly in the form of units or modulars. Due to the incorrect use method or unreasonable setting environment, it will easily cause the inverter to malfunction and malfunction, or can not meet the expected ...

Yaskawa Electric - What are the speed measurement methods of servo motors? Yaskawa Electric - What are the speed measurement methods of servo motors?

There are three types of general speed measurement methods: M method, T method, and M/T method. 1. M Method: (1) M method: open a time window, count the number of encoder pulses in this time window, the faster the speed, of course, the more pulses are counted for the time window. (2) Angular velocity ...

Yaskawa robot maintenance method Yaskawa robot maintenance method

1. When the oscilloscope checks the current monitoring output of the driver, it is found that it is all noise and cannot be read; Cause of failure: The current monitoring output is not isolated from the AC power supply (transformer). Solution: It can be detected and observed with a DC voltmeter. 2. Motor ...

What are the fault codes of Yaskawa inverter What are the fault codes of Yaskawa inverter

The fault codes of Yaskawa inverters are as follows: OC overcurrent; PG wiring is disconnected or wiring is incorrect; GF output ground fault ground short circuit ; PUF fuse blowing fuse blowing ; OV Main circuit overvoltage Main circuit overvoltage ...

Matters needing attention to when disassembling and assembling Yaskawa inverter Matters needing attention to when disassembling and assembling Yaskawa inverter

1. Due to the soft material of the bolt material inside the Yaskawa inverter, if the tool is matched with a large error, it is easy to cause damage to the bolt head, it is recommended to equip the maintenance personnel with special tools of imported or joint venture brands. 2. The electrolytic capacitor and heat sink are made of aluminum alloy.

Causes and solutions of Yaskawa servo drive fault code R10 Causes and solutions of Yaskawa servo drive fault code R10

1. The acceleration/deceleration time constant is too small. Increase the acceleration/deceleration time constant. 2. The torque limit value set by the controller is too small. Increase the torque limit value. 3. The motor cannot start due to the insufficient torque caused by the drop in power supply voltage. 4. Check the power capacity. ...

Yaskawa Robotics - What is the processing structure of the robot controller? Yaskawa Robotics - What is the processing structure of the robot controller?

1. Serial processing structure The so-called serial processing structure means that the control algorithm of the robot is processed by the serial machine, for this type of controller, from the computer structure, control mode to divide, and can be divided into the following: 1. Single CPU structure, centralized control mode ...

Yaskawa inverter - how to check the mechanical system failure of elevator failure Yaskawa inverter - how to check the mechanical system failure of elevator failure

1. Failure of mechanical system (1) The common fault phenomena and causes of mechanical systems are as follows 1. Due to poor lubrication or lubrication system failure, the rotating parts of the parts are seriously heated and worn or the shaft is held, resulting in the destruction of the parts of the rolling or sliding parts. 2 ...

Yaskawa inverter maintenance common sense Yaskawa inverter maintenance common sense

In the process of using various electrical and electronic equipment such as Yaskawa inverters, drives, etc., in addition to strict product related instructions to operate, in order to reduce the maintenance probability of Yaskawa inverters, it is also necessary to do a good job of correct maintenance and maintenance, which is also conducive to reducing the probability of maintenance, thereby reducing the ...

Yaskawa EPX2050 customization of robotic spraying protective clothing Yaskawa EPX2050 customization of robotic spraying protective clothing

Yaskawa EPX2050 robots are often used in the automotive and other industrial painting fields to complete a variety of spraying operations, but long-term operations require the use of robot protective clothing to protect them. The following is a brief introduction to how Yaskawa EPX2050 spraying protective clothing is customized. Yaskawa EPX205 ...

Yaskawa robot servo motor burnout repair method Yaskawa robot servo motor burnout repair method

There are three main burning methods for common Yaskawa robot servo motors: overload, phase loss, and short circuit. 1. Overload: Open the servo motor of the industrial robot to observe. The color of the entire winding wire pack has become dark and black, the end strap is cracked, and the serious phase insulation and notch insulation are due to overheating.

Yaskawa Electric restores three plants in Japan on the premise of safety Yaskawa Electric restores three plants in Japan on the premise of safety

Yaskawa Electric recently announced that its soft starter processing plant in Shanghai has resumed production since February 18. So far, the three processing plants of this Japanese-funded processing and manufacturing company in China have been fully opened. Last week, Yaskawa Electric in China processed two other ...

The application of Yaskawa inverter in the petroleum industry The application of Yaskawa inverter in the petroleum industry

1 Introduction Over the years, Yaskawa has accumulated very rich experience in the petroleum industry, such as G7/P7/F7/G5/P5/G5HHP/VS and other different series of inverters have been widely used in OEMs, the main fields are centrifugal separators, pumps, fans, transportation equipment ...

CATEGORIES BYPASS
Customer Service Center

Online Consultation:QQ


ContactContact

Contact: Manager Huang

Contact QQ: 3271883383

Contact number: 13522565663


Scan the code to add WeChat (please save the picture first on the mobile phone)

working hoursworking hours

Weekdays: 9:00-17:00

Holidays: Only emergencies are handled

Contact us

Contact us

Contact number QQ consultation
QQ consultation

3271883383

Company address
Back to top