Yaskawa inverter failure and maintenance method.
The switching power supply is damaged.
Switching power supply damage is the most common fault in many frequency converters, usually caused by a short circuit in the switching power supply load. The 616G3 uses two switching power supplies, which is somewhat similar to the Fujifilm G5. First of all, the DC voltage of more than 530 volts on the DC bus side is converted from the first-stage switching power supply to the DC voltage of more than 300 volts. Then, through the secondary coil of the high-frequency pulse transformer of the secondary switching power supply, multiple sets of voltages such as +5V, +15V, -15V, +24V are supplied to the inverter control board, drive circuit, detection circuit, etc.
SC failure.
SC faults are common faults in Yaskawa inverters. IGBT module damage is bow|One of the reasons for the SC fault alarm. In addition, damage to the drive circuit can easily lead to SC fault alarm. In the design of the drive circuit, the upper side adopts the PC923 optocoupler drive circuit, which is an optocoupler circuit dedicated to the IGBT module drive amplification circuit. Yaskawa downside drive circuit adopts optocoupler PC929, which is an optocoupler with an internal amplification circuit and a detection circuit.
Superheating.
Overheating is a common malfunction. In this case, you should first consider whether the cooling fan is working, and observe whether the fan is working from the outside of the machine. In addition, machines over 30kW also have a cooling fan inside the machine, and the breakage of this fan will also cause an alarm from OH. This fault can usually be eliminated by replacing the cooling fan and cleaning the ventilation duct of the radiator!
Underpressure failure
When an undervoltage fault occurs, the first thing to check is whether the input power supply is out of phase, if there is no problem with the input power supply, then check whether there is a problem with the rectifier circuit, if there is no problem, then check whether there is a problem with the DC circuit. For 200V class machines, the DC bus voltage is lower.
For 190VDC, UV alarm, the 400V class machine DC voltage is lower than 410VDC, and the fault alarm occurs. The high-power inverter mainly checks whether the charging resistance is disconnected.
Ground fault.
Ground faults are also commonly encountered faults. In addition to ruling out the cause of the motor grounding issue, the most likely part of the failure is the current Hall sensor. Hall sensors are affected by environmental factors such as temperature and humidity, and the working point is easy to drift, resulting in GF alarms. This failure can usually be eliminated by replacing the current Hall sensor.
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2. The electrolytic capacitor and heat sink are made of aluminum alloy.
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4. Check the power capacity.
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