The contact tip is a kind of item with high replacement frequency of welding wearing parts, and the contact tip plays a role in the fixed position of the welding wire when it passes, because the current passing through the arc at the end of welding is too large, it is easy to melt the outlet of the contact tip, causing the welding wire and the contact tip to be fused together, and the welding can not work. The material and workmanship of the contact tip determine his life cycle. Most of the materials used in contact tips are brass, copper, chromium pickaxe copper and, rarely, beryllium copper.
Among them, copper is one of the most used in manual welding, and the chromium pickaxe copper material is better than copper, which is more durable and commonly used in robot welding. In addition to the welding wire welding in one piece, the contact tip is not used, and there is also a kind of long-term time, the aperture is much larger than the welding wire, and the wire output position range cannot be well fixed. Manual welding can also be done a little, but because the robot is welded according to the edited program, the hole size will be large, and the welding deviation will occur, and the molding will not be straight, so once the contact tip aperture is too large, the contact tip must be replaced. Generally, it is recommended to replace the contact tip once after 48 hours of working for a small current below 150A, and replace the contact tip once in 12 hours for a large current of more than 180A.
Welding robots, like manual welding, also need to replace contact tips frequently, and because the robot works longer than the continuous welding time of workers, the frequency of replacing contact tips is higher.
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Kawasaki Robotics RS013N and KJ155 series released
Recently, Kawasaki Robotics has released the new RS013N and KJ155 series of robots to meet the needs of more diverse terminals. It is understood that the new robot has been transformed accordingly in both product planning and functional performance. The evolved RS series is faster and more convenient to operate; K ...
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Common methods for Kawasaki robot programming
As an irreplaceable important equipment in the manufacturing industry, industrial robots have become an important symbol to measure the level of manufacturing and science and technology. There are many different types of Kawasaki robots, which are widely used in the manufacturing industry.
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All aspects of industrial robot application - Kawasaki Robot
1. Application in palletizing
In terms of palletizing in various factories, highly automated robots are widely used, manual palletizing operations are intensive, consuming manpower, and employees are not only required to bear huge pressure, but also have low operating power. The transfer robot can be based on the characteristics of the transferred object.
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Advantages of welding robots – Kawasaki robots
1. The frontier and boundary of robots, robots can improve education.
The requisitioned robot has a short response time and fast action, with a speed of 60 to 120 cm/min. Cleaning your hands is faster. They won't learn or listen, but they won't stop working. The success of the workers is also affected by the heart ...
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The Kawasaki SCARA robot can be operated at high speeds
SCARA Robot
In order to improve the accuracy and performance of related production equipment and provide users with more cost-effective products and solutions, Kawasaki Robotics and Longshen Robotics jointly invested in the establishment of Guangdong Longqi Robot Co., Ltd., and developed Longqi's new SCARA robot: KL ...
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Advantages of palletizing industrial robots
1. The palletizing capacity of the palletizing robot is much higher than that of the traditional palletizer and manual palletizing;
2. The structure is very simple, the failure rate is low, and it is easy to maintain and repair;
3. The primary component parts are few, and the maintenance cost is very low;
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Advantages of composite robots - Kawasaki robots
First, improve the level of automation of the production process
Composite robots are conducive to improving the automation of raw material and accessories transportation, workpiece loading and unloading, and machine assembly, improving labor productivity, reducing production costs, and accelerating the mechanization and automation of industrial production.
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Precautions for transporting, installing, and storing Kawasaki robots
When transferring a Kawasaki robot to its device, the following precautions must be strictly observed.
1. When using a crane or forklift to transfer the robot, the robot body must not be manually supported.
2. In the transfer, never do not climb on the robot ...
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A common method used in Kawasaki robot programming
There are two common programming methods, teaching programming and offline programming. Among them, the teaching programming method includes teaching, editing and trajectory reproduction, which can be realized through two ways: teaching box teaching and supporting teaching. Because the teaching method is practical and easy to operate, most of the machines ...
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Characteristics of robot automatic welding technology
The use of mechanical automation skills in welding production lines has gone through three stages: imitation, self-research and development, and steady development. The welding machine in the welding production industry will be widely used, and the degree of mechanization and automation will be improved by about 15% in the welding production process, and the degree of welding automation will reach 40 ...
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Introduction to spot welding robots
What is the operating principle of a spot welding robot? What are the most common procedures used? A spot welding robot is a kind of mechanical equipment used for spot welding. Based on the principle of education and imitation, spot welding robots are often used in spot welding robots on the market. Spot welding robots often appear in automobile production, stainless ...
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Introduction to the process of the Kawasaki spraying robot
The spraying process of the spraying robot
1. The paint spraying process is the most widely used process of spraying robots. The paint spraying process can be divided into dry and wet spraying. Dry spraying requires special working conditions, while wet spraying can be completed under normal working conditions. Usually...
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The 2018 Intelligent Robot Development Forum was held in Shenzhen
On November 17, 2018, the 2018 Intelligent Robot Industry Development Forum with the theme of "Opening a New Era of Intelligent Robots" was successfully held in Shenzhen.
This forum is tutored by the Robot Summit Operations Committee of China, the robot library and ...
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Kawasaki robot alarm code processing method
E1041
Limit switch action. Axis XX
E1042
The limit switch signal line is disconnected.
E1043
The teach-in insertion is abnormal.
E1044
The target location is outside the specified range.
E1045
(spot welding) welding and fixture mismatch.
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Features of the Kawasaki articulated robot
Flexibility: Articulated robots are composed of multiple articulating joints, which can complete messy movements and posture adjustments, and are accustomed to different working environments and mission requirements.
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Elimination of defects in spraying robots
1. Dripping
To prevent dripping, ensure that the spraying angle is correct, the nozzle is clean, the spraying pressure is appropriate, and the correct nozzle size is used. If a drip occurs, it should be removed immediately and the fault corrected in the subsequent spraying process.
2. Smudge
To prevent dizziness ...
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Choose a servo manipulator to pay attention to the problem - Kawasaki robot
The size of the template directly determines the stroke of the manipulator of the injection molding machine; The height of the safety door is related to the smooth removal of goods from the inside of the mold to the outside of the mold. After confirming these two key specifications, it is necessary to consider what is the payload of the manipulator of the injection molding machine, and whether it is satisfied with the injection molding machine ...
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The application field of industrial DOF parallel robot - Kawasaki Robot
Parallel organization is mostly used in occasions that require high stiffness, high precision, high speed, and no large space.
1. Sorting, handling, packing and other industries in food, medicine, electronics and chemical industries.
2. Simulated movement; ...
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Advantages and disadvantages of parallel connection compared to tandem robots - Kawasaki
From the perspective of histology, robots can be divided into two categories: tandem robots and parallel robots. The tandem robot takes the open-loop organization as the prototype of the robot organization; A parallel robot is a robot that has one or several closed-loop joints whose coordinates are related to each other.
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Spraying robot defect elimination method
1. Dripping
To prevent dripping, make sure that the spraying point is correct, the nozzle is clean, the spraying pressure is appropriate, and the correct nozzle size is used. If a drip occurs, it should be removed immediately and the fault corrected in the subsequent spraying process.
2. Smudge
To prevent dizziness ...
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