1. The welding machine has no welding current output
1. Cause of failure: the internal wiring of the non-voltage input at the input end of the welding machine falls off or the internal coil of the broken circuit is burned out.
2. Treatment method: check whether the switch, wire, fuse and connection parts from the distribution box to the input end of the welding machine are intact Check whether the wiring of the internal switch and coil of the welding machine is intact Check whether the internal components of the welding machine are burned (the traces of general burning can be clearly seen, and a special smell will be smelled when burned), and if it is burned out, it should be replaced.
Second, the current of the welding machine is small or the arc is difficult
1. Cause of failure: the grid voltage is too low, the cross-sectional area of the power input line is too small (large resistance, high voltage loss), the welding cable is too long or the cross-sectional area is too small, there is paint and other dirt on the workpiece, the output cable of the welding machine is in poor contact with the workpiece, and the current regulator is loose.
2. Treatment method: After the grid voltage is restored to the rated value, then use the power cord equipped with sufficient cross-sectional area according to the rated input current of the welding machine to increase the cross-sectional area of the welding cable or reduce the length of the welding cable, generally not more than 15m, remove the dirt at the weld, make the output cable in good contact with the workpiece, and fix the loose part of the current regulator.
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Analysis of the fault code of Megmeet welder
1. E1: indicates sensor failure. In this case, it is necessary to check whether the sensors of Megmeet are damaged or whether the wiring is loose.
2. E2: Indicates overweight load. At this point, it is necessary to check whether the load of Megmeet exceeds the set maximum load.
3. E3: Indicates battery ...
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Common faults and solutions of Megmeet inverter
Fault one
Fault phenomenon: the leakage protection switch trips, the inverter is energized or the equipment leakage protection switch is operated during operation
Solution: 1. When the inverter drives the motor, the leakage value is larger than that of the non-inverter system, and the leakage protection value of the leakage protection switch is required to be more than 150mA, ...
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Megmeet PLC - What is the difference between PLC and servo control system
1. The meaning of the representation is different:
PLC is the abbreviation of planar optical waveguide (technology), the so-called planar optical waveguide, means that the optical waveguide is located in a plane.
A servo control system is a feedback control system used to accurately follow or reproduce a certain process.
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Megmeet welding machine - introduction to the advantages and disadvantages of carbon dioxide gas shielded welding
Carbon dioxide gas shielded welding (referred to as CO2 welding) is the use of CO2 gas as the maintenance medium, during welding, CO2 gas is sprayed out through the nozzle of the welding gun, along the perimeter of the welding wire, forming a gas maintenance layer around the arc, mechanically isolating the welding arc and the molten pool from the air, and then avoiding ...
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Megmeet inverter – the inverter's protection of itself, the motor and the system
1. The inverter protects itself
Instantaneous overcurrent, overvoltage, undervoltage, overload, short circuit to ground, abnormal control circuit, then for the protection of the inverter itself, the limit value of overcurrent, overvoltage, undervoltage, etc., when the inverter is running, if it exceeds ...
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Megmeet PLC - What are the functions of the PLC gateway?
1. PLC industrial gateway has rich interfaces and is easy to deploy
It supports 4G, 3G, PPPOE, Wi-Fi network, digital IO input and output, and serial terminal communication, providing different access solutions for different applications.
2. Intelligent analysis and efficient access
Inline protocol analysis ...
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Megmeet inverter - heating noise harmonic problems in inverter applications and countermeasures
First, some problems in the application of frequency converter
1.1
Harmonic problems
The devices that play a switching role in the main circuit of the inverter must generate harmonics in the process of turning on and off the circuit. The lower harmonics usually have a greater impact on the motor load, causing torque ripple; And the higher ...
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Hollysys edge intelligent controller and edge intelligent all-in-one machine launched new products
Transportation power, urban rail responsibility. With the vigorous development of emerging technologies such as 5G, cloud computing, big data, and artificial intelligence, more innovative technologies are accelerating the empowerment of urban rail transit, and smart urban rail is ushering in a "golden age" of development. As a deep cultivator in the field of smart urban rail, Hollysys adheres to technological innovation.
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Megmeet drives – a common fault in low-voltage drives
External electromagnetic interference can easily cause malfunctions
If there are interference sources around the inverter, they will invade the inside of the inverter through radiation or power lines, causing the control loop to malfunction, causing abnormal operation or shutdown, and even damage to the inverter in severe cases. Noise suppression on the outside ...
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Megmeet inverter – the energy-saving principle of low-voltage inverter
Inverter energy saving
The energy saving of the inverter is mainly manifested in the application of fans and pumps. In order to ensure the reliability of production, all kinds of production machinery are designed with power drive, and there is a certain amount of surplus. When the motor cannot operate at full load, in addition to meeting the power drive requirements, ...
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Common faults and solutions of Megmeet inverter
1. Leakage protection switch
Phenomenon: The leakage protection switch of the equipment is activated when the inverter is powered on or running
Measures:
When the inverter drives the motor, the leakage value is larger than that of the non-inverter system, and the leakage protection value of the leakage protection switch is required to be 150mA and above, and the action delay is ...
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Megmeet welding machine - an introduction to the advantages and disadvantages of resistance welding
Advantages of resistance welding:
1。 When a nugget is formed, it is always surrounded by a ring of plastic, the molten metal is isolated from the air, and the metallurgical process is simple
2。 The heating time is short, the heat is concentrated, the heat affected zone is small, and the deformation and stress are small. In general, there is no need to arrange calibration and heat after welding.
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The principle and characteristics of Megmeet tungsten argon arc welding and resistance welding
3) Tungsten argon arc welding (TIG)
Non-melting electrode gas arc welding, TIG welding, English is Tungsten Inert Gas (abbreviated TIG), also known as Gas Tungsten Arc Welding (abbreviated GTAW)
The principle is: TIG welding is in argon and other inert gases.
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Megmeet PLC - the difference between PLC and frequency converter
1. The role is different
A PLC (Programmable Logic Controller) is an electronic system designed for digital operations in an industrial environment.
The inverter is the application of frequency conversion technology and microelectronics technology to control the AC motor by changing the frequency of the motor working power supply.
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Megmeet PLC - What are the five stages of the PLC work process?
1. Common processing: reset the monitoring timer, perform hardware checks, user memory checks, etc.
2. Program execution: The CPU interprets and executes each instruction in the order of first left and then right, first up and then down, and reads out each relay according to the input image register and the component image register.
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Megmeet inverter - the fault handling method of low-voltage inverter
Before using the inverter, the inverter parameters should be carried out from the following aspects:
First, confirm the motor parameters, the inverter sets the power, current, voltage, speed, and maximum frequency of the motor in the parameters, and these parameters can be directly obtained from the motor nameplate.
Clause...
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Megmeet PLC - PLC's inverter control motor forward and reverse wiring diagram
1. After connecting the wires according to the wiring diagram, start the power supply and prepare to set the parameters of the inverter.
2. Press the "MODE" button to enter the parameter setting mode, and set the Pr.79 to "2": external operation mode, the start signal is input by the external terminal (STF, STR), and the speed adjustment is carried out by the external terminal.
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Megmeet PLC – three connection methods for PLC and frequency converter
1. Use the analog output module of the PLC to control the inverterThe analog output module of the PLC outputs a 0-5V voltage signal or a 4-20mA current signal, which is used as the analog input signal of the inverter to control the output frequency of the inverter. This control method is simple to wiring, but requires the option to ...
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Megmeet welding machine - the application and precautions for the use of butt welding machine
The butt welding machine should be settled indoors, and should have a reliable grounding or zero connection, when a plurality of butt welding machines are connected to each other, the distance from each other shall not be less than 3m, and they should be connected to different corresponding power grids, and should have their own knife switches.
Before welding, the pressure of the butt welder should be checked and determined.
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Megmeet servo drive - common faults and treatment methods of servo drives
1. The motor runs differently in both directions
Cause of failure: The phase of the brushless motor is wrong; The deviation potentiometer is in the wrong position.
Solution: Detect or detect the correct phase; Reposition the potentiometer.
2. The motor speed is abnormal
Cause of failure ...
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