Carbon dioxide gas shielded welding (referred to as CO2 welding) is the use of CO2 gas as the maintenance medium, during welding, CO2 gas is sprayed out through the nozzle of the welding gun, along the perimeter of the welding wire, forming a gas maintenance layer around the arc, mechanically isolating the welding arc and the molten pool from the air, and then avoiding the intrusion of harmful gases, ensuring the stability of the welding process, in order to obtain high-quality welds
Compared with other welding methods, carbon dioxide gas shielded welding has the following advantages:
The open arc is selected, and the visibility of the welding part is good, which is easy to center and easy to operate.
The price of CO2 gas is low, and the welding cost is lower than that of other welding methods, which is about 40% of submerged arc welding and electrode arc welding.
CO2 gas maintenance welding can choose a larger welding current density, so that the welding wire melting speed is fast; There is no welding slag during welding, which reduces the slag removal workload, so the productivity is high.
CO2 gas maintenance welding arc heating convergence, small heating area of weldments, coupled with the cooling effect of air flow, can reduce welding stress and deformation, and solve the problem of burn-through and deformation of thin plates.
It has strong anti-rust ability, low hydrogen content of welds, and good crack resistance.
It has a wide range of applications, not only for thin plate welding, but also for medium and heavy plates and all-round welding.
Carbon dioxide gas shielded welding also has the following disadvantages:
The spatter is large during welding, the surface forming of the weld is poor, and the welding equipment is more complex.
The windproof ability is poor, and it cannot be used in windy places.
According to the diameter of the welding wire, the carbon dioxide gas shielded welding method is divided into: thin wire CO2 gas maintenance welding with a diameter of 0.5-1.6mm and thick wire CO2 gas maintenance welding with a diameter greater than 1.6mm.
Due to the above characteristics, CO2 carbon dioxide gas shielded welding has been widely used in car manufacturing, shipbuilding, locomotive and rolling stock, petrochemical, metallurgical industry and construction machinery and other industries.
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