Why does the industry use PLC without single-chip microcomputer-Xinjie

Create Date: 2024-8-30 12:03:23|Source: XINJE

First, let's talk about PLC first

About PLC, don't just see the PLC module, but a variety of PLC modules + host computer channel software to form a well-structured control systemPLC module is composed of microprocessor + memory + firmware + programming to complete the modular function.

The PLC control system solves the following problems:

1. Abundant I/O modules and actuators

Digital inputs, digital outputs, support for wet/dry nodes

Analog inputs, analog outputs, and other types of input and output modules that follow common current and voltage transmission standards

Abundant actuators: not limited to inverters, valves, actuators of various specifications, etc

                              Why does the industry use PLC without single-chip microcomputer-Xinjie

2. Compatible with various industrial control bus standards

  RS232/422/485、Modbus、 Canbus、 Lonworks、Profibus......

3. Support Ethernet

It can form a control system with different topologies through Ethernet as needed.

4. Standardized PLC programming

Ladder diagrams, host computers and other completion methods, standardized programming things, out of the cluttered programming language 5, strong protocol transformation ability

Standard and non-standard protocols are supported through protocol converters or host computer channels

6. Abundant and perfect upper computer control and management channels

The real-time operation system is selected to support real-time databases and multiple hosts, which can further improve stability, security, and reliability through cloudification

Through the configuration mode, all the inputs and control modules of PLC (bus controller, protocol converter) and control modules connected to the system are integrated to form a control system, which can complete messy industrial process control, data analysis, alarm processing, and emergency plan. Through the standard protocol interface, or perhaps the OPC standard interface, the channel can be easily interconnected with the third-party control system, so that the implementation of the project is minimized.

7. System reliability, stability and safety

The hardware and firmware that make up all levels of the PLC are completed in accordance with the requirements of industrial automation standards, which can ensure that the system can be used in high-risk operations such as petrochemicals

Let's talk about microcontrollers

Any function must be completed by assembly language or C language programming, and the appropriate special system for local control involves messy interface types, protocol conversion, messy process control, and multi-system interconnection, and the single-chip microcomputer is powerless. It is not impossible to complete the large-scale industrial automation control system with a single-chip microcomputer, but the input-output ratio is too low, the time is too long, the system is too messy, and the stability, safety and reliability are difficult to ensure, and the system maintainability is poor.

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