Analysis of common faults and causes of Omron relays

Create Date: 2024-8-30 12:03:23|Source: Omron/Omron

First, the condition that the relay is not turned on

1. If the load current exceeds the rated conversion current of the relay, the relay will have a short circuit fault, and the relay with a large rated voltage should be replaced

2. At the working temperature of the relay, if the heat pipe heat dissipation is not good, the output integrated circuit process will be destroyed, so that the application is large or more reasonable.

3. The line voltage transient causes a part of the relay output to pass through, so that the relay with high rated current can be applied or an additional transient maintenance power supply circuit is presented.

4. The line voltage applied is higher than the rated voltage of the relay.

Second, the relay is only broken after disconnecting and typing

At the time when the relay should be cut off, accurately measure the typed working voltage, if the measured working voltage is less than the necessary release of the working voltage, the surface relay is released out of the working voltage is too low, the relay should be disassembled; If the operating voltage is higher than that released by the relay, it indicates that the route problem in front of the input terminal needs to be corrected.

3. The relay is turned on

1. When the relay should be turned on, accurately measure the keyed working voltage, if it is less than the necessary working voltage, it shows the route problem in front of the keying terminal; If it is higher than the necessary working voltage, check the optical rotation of the switching power supply and correct it in many ways.

2. Accurately measure the key part of the relay, if there is no current, the relay is open and the relay fails; If there is a current amount but less than the operating value of the relay, it is a fault of the distribution line in front.

3. Check the keying part of the relay, accurately measure the working voltage of each section of the output, the working voltage is less than 1V, indicating that the route or load outside the relay is open, and maintenance should be carried out; If there is a working voltage, there will be a load short-circuit fault, which will cause the current to be too large and the relay will be invalid

Fourth, the relay is arc in operation

1. Check whether all the wiring is appropriate, and the fault caused by the connection is not firm or incorrect.

2. The type and output leads are not together.

3. For the very smart intermediate relay (SSR), the noise can also be combined to the input end to cause a conduction arc

4. The AC motor or solenoid is loaded and causes shaking

Analysis of common faults and causes of Omron relays

More on that

	Introduction to the function of Omron PLC DIP switch 1. Address setting: The DIP switch can set the local address of the PLC for communication with other devices. 2. Communication parameter setting: The DIP switch can set the communication parameters of the PLC, including communication rate, data bit, check bit and stop bit, etc. 3. Input/Output ...
	The application of Omron temperature uniformity technology in SEMI homogenizing developer Process introduction The gluing developer is a very important equipment for the lithography process section of chip making, which is used to realize the ultra-thin film of photoresist. It is divided into two steps: 1. Gluing process: the photoresist is dropped onto the surface of the wafer through the glue head, and the vacuum suction cup sucks the wafer and rotates at high speed for homogenization.
	How to choose Omron relays? 1. Select the rated working current of the electromagnetic relay coil: For the DC electromagnetic relay driven by transistors or integrated circuits, the rated working current of the coil (generally 2 times the suction current) should be within the output current range of the driving circuit. 2. Select electromagnetic relay contact ...
	Common faults and maintenance methods of Omron micro switches One Omron micro switches in daily use, so we often encounter the phenomenon that the cover of the switch falls off, how does the cover of the switch fall off? The main reason for this is also to be sure that the cover of the switch falls off due to the excessive operation of the key switch.
	Omron PLC's maintenance procedures and equipment cleaning regulations 1. Maintenance procedures, regular testing and adjustment of equipment (1) Check the connection of the terminal blocks in the PLC cabinet every six months or quarters, and reconnect the loose places in time if they are found; (2) Re-measure the working voltage of the power supply to the main engine in the cabinet every month ...
	Omron relays – the role of intermediate relays 1. Replace small contactors The contacts of the intermediate relay have a certain load capacity, and when the load capacity is relatively small, it can be used to replace the use of small contactors, such as electric roller shutters and the control of some small household appliances. Such an advantage is that it can not only serve the purpose of control, but ...
	The Omron and BYD technical exchange meeting was held to explore the new future of intelligent automobile manufacturing Recently, Omron Automation (China) Co., Ltd. (hereinafter referred to as "Omron") and BYD Co., Ltd. (hereinafter referred to as "BYD") successfully held a technical exchange meeting in Shenzhen. Omron industry and technical experts, BYD automobile, light rail, new energy, electronics ...
	How Omron PLC works and what are the advantages Omron PLC is a compact PLC with complete functions that provides highly additional machine control for industry-leading conveying and distribution control. It also has the ability to upgrade through a variety of advanced built-in boards, large program capacities and memory units for efficient software development in the Windows environment.
	The division of the storage area of Omron PLC 1. I/O relay area: there are 30 channels in total, and the address is 000-029. An idle relay or channel can be used as an intermediate relay. The rack slot number is from 007CH to 001CH from the left of the CPU unit. The I/O address number is represented by 5 digits: 1, single digit, ten digits indicate the relay ...
	G7 Coffee and Omron Health Medical delivered health energy packs to help medical staff "It's really nice to receive such an exclusive gift during the pandemic." "I feel that my efforts have been recognized, thank you!" "I've been running around for the health of others, but I didn't expect that some people are silently concerned about our health." This...
	Address allocation of Omron PLC - CPU unit address allocation 1. CPU unit address allocation Type X and XA CPUs The X and XA CPU units come with 40 I/O, of which 24 are inputs and 16 are outputs, and the input part of the CIO area occupies 0 - 1 channel, with a total of 24 input bits: 12 of these bits are 0 bits of channel 00—— ...
	Omron C series PLC models and their main meanings Omron C series P-type machines have three types: basic, extended, and special-purpose, with a total of 4 types of CPU hosts, 6 types of I/O short-range expansion machines, and a variety of dedicated units. 1. The basic unit (also known as the host) has a CPU Among them, C stands for the series code; (1) Table ...
	Routine maintenance methods of Omron relays 1. In the operation of Omron relay, if there is an abnormal sound or other abnormal conditions, the operation should be terminated first, and the skilled and professional repair staff should be notified to repair, and the operation can be resumed after the common fault is cleared. 2. In the whole process of maintenance, check the spring ...
	Omron PLC's maintenance process and technical requirements (1) When measuring voltage, it is necessary to use a digital voltmeter or a universal meter with an accuracy of 1%. (2) The power supply rack and CPU motherboard can only be removed when the main power supply is cut off; (3) Before the RAM module is removed from the CPU or plugged into the CPU, the power supply of the PC should be disconnected.
	Omron Releases G7L-X PCB Power Relays with Higher Performance and Reliability With the acceleration of global decarbonization, sustainable energy is increasingly becoming the focus of attention. At the same time, the sharp rise in global energy prices has further promoted the rapid growth of the residential photovoltaic market, and the market has begun to pay attention to the huge potential of photovoltaic power supply systems.
	Omron PLC cannot be connected to the computer, and the selected port is temporarily used by another program Compile first, then click the PLC drop-down menu, select online work, pop up to prepare to connect to the PLC, the point is, if the PLC selected by the program is the same as the actual one, and the COM port is set correctly, there is no problem. After connecting, click on the PLC drop-down menu - > transfer - > from the PLC, and the program will be transferred to the computer. ...
	Omron \| A high level of safety for people, equipment and products problem 　　At manufacturing sites where social distancing is required, we can increase productivity by reducing the number of workers Due to the pandemic, social distancing was also required on manufacturing sites, and manufacturing with fewer workers had to be achieved quickly. Prior to this, the automatic ...
	Omron switch - 9 tests and methods for switching power supplies 1. Repeated short-circuit test ◆ Test instructions The output of the module is short-circuited in various input and output states, the module should be able to achieve protection or retraction, repeated short-circuits, and after troubleshooting, the module should be able to automatically resume normal operation. ◆ Test Method a ...
	Omron MMC Health Convenience Store is once again stationed in Xi'an On May 12, Omron Health Care (China) Co., Ltd. and Xi'an Yikang Pharmaceutical jointly built Xi'an Yikang Pharmaceutical Youyi West Road Store MMC Health Convenience Store (No. 105, 1st Floor, Life North District, Optical Machinery Institute, No. 121 Youyi West Road, Beilin District, Xi'an City) was officially opened and put into operation. The double ...
	The Omron CK3M/CK5M series has four major features to solve the problem of motion control How can ultra-precision operations be realized in semiconductor and FPD manufacturing/inspection equipment, such as exposure machines, coating machines, dispensing machines, and wafer inspection equipment? How to control special mechanical mechanisms, such as those with robotic mechanisms, in the manufacture of smart devices? Machining Machine/Stamping Machine ...