How can ultra-precision operations be realized in semiconductor and FPD manufacturing/inspection equipment, such as exposure machines, coating machines, dispensing machines, and wafer inspection equipment?
How to control special mechanical mechanisms, such as those with robotic mechanisms, in the manufacture of smart devices?
How to realize high-speed and ultra-high-precision machining of EDMs, jet machines, laser machines, grinding machines, precision stamping machines, etc.?
If you are facing these issues and are struggling with the performance of your equipment, you can easily solve the problem of motion control by choosing the Omron Programmable Motion Controller CK3M/CK5M series.
There are 4 major features of the CK3M/CK5M series
Solve the problem of motion control
The CK3M/CK5M series is compatible with the four major features of Rapid, Flexible, Capable, and Easy, which balance speed and accuracy, and excellent motion control capabilities, helping to maximize the performance of the device.
● Rapid-high-speed control cycle for higher precision machining
The ultra-high-speed servo cycle operation with a control period of 25μs/5 axes*1 enables high-precision instruction operation and high-precision instruction tracking, enabling customers to achieve higher precision in their equipment.
*1.In the case of motor control only. Results of the Company's survey in November 2022
● Flexible - supports multi-vendor to achieve the ideal device composition
Different interfaces are supported
Different control modes for the ideal device composition
● Capable - Development with a high degree of freedom to realize a wide variety of applications
Use a variety of programming languages to implement a wide variety of applications
An open software architecture enables a wide variety of applications
● Easy-system integration reduces man-hours of equipment design
No interlocks are required, reducing design man-hours
Integrated tools for easy setup
An example of the system structure
|
More on that
|
The technical cooperation exchange between Omron and Sanhua was held in Hangzhou
Recently, Omron Automation (China) Co., Ltd. (hereinafter referred to as "Omron") and Sanhua Holding Group Co., Ltd. (hereinafter referred to as "Sanhua") held a technical cooperation exchange meeting in Hangzhou. Nearly 100 senior leaders and technical experts from Omron, Sanhua and its subsidiaries attended the meeting.
...
|
|
Analysis of common faults and causes of Omron relays
First, the condition that the relay is not turned on
1. If the load current exceeds the rated conversion current of the relay, the relay will have a short circuit fault, and the relay with a large rated voltage should be replaced
2. At the working temperature where the relay is located, the amount of current borne by the relay is ...
|
|
Maintenance precautions for Omron relays
1. In the operation of Omron relay, if there is any abnormal sound or other abnormal phenomena, the operation should be stopped immediately, and the professional maintenance personnel should be notified to come for maintenance, and the normal operation can only be put into normal operation after troubleshooting.
2. During the maintenance process, check whether the spring is deformed, old...
|
|
The division of the storage area of Omron PLC
1. I/O relay area: there are 30 channels in total, and the address is 000-029. An idle relay or channel can be used as an intermediate relay. The rack slot number is from 007CH to 001CH from the left of the CPU unit.
The I/O address number is represented by 5 digits: 1, single digit, ten digits indicate the relay ...
|
|
Explanation of the parameters of Omron relays
Rated Operating Voltage (Current):
Also known as coil voltage, it refers to the voltage or current at which the relay can work reliably. When the relay is operating, the relay coil input voltage or current should be equal to this value. In order to adapt to the requirements of different circuits, a certain type of relay ...
|
|
How to use Omron switches
1. When the Omron switch power socket is embrittle or damaged, it must be repaired and replaced immediately.
2. When going out, falling asleep, or suddenly losing power, be sure to cut off the power immediately. Household appliances, in particular, must be more careful.
3. Omron switches and power sockets should be set as much as possible.
|
|
A detailed description of the environment in which Omron sensors are used
1. Ambient temperature
The specification of the sensor will rule the ambient temperature range of the normal operation of the sensor, such as 40-85 degrees, which varies depending on the product model. It is advocated not to exceed the temperature range specified in the specification book, beyond the normal operating temperature range of the sensor, ...
|
|
Features of Omron PLC programming
Programming features of Omron PLC.
Graphical instruction structure: The program is represented graphically, and the instructions are composed of different graphic symbols, which are easy to understand and remember. The software developers of the system have compiled the individual operating functions required for industrial control into symbolic graphics that the user can use according to the ...
|
|
What are the common faults of Omron PLC?
1. CPU abnormality: When the CPU abnormality alarms, check the devices connected to the internal bus of the CPU unit. The specific method is to replace the units that may cause failures in turn, find out the faulty units, and deal with them accordingly.
2. Memory abnormality: When the memory is abnormal alarm, if it is a program ...
|
|
What are the selection factors of Omron relays - intermediate relays?
1. Factors of geographical location and climate
It mainly refers to factors such as altitude, ambient temperature, humidity, and electromagnetic interference. Considering the universal applicability of the control system, it must be taken into account for many years
Due to the particularity of reliable operation for many years, the key parts of the device must be selected with high insulation, strong resistance...
|
|
The main features of Omron PLC:
(1) Flexible structure
Regardless of the environmental limitations, the network can be built when there is electricity, and the number of access ports can be flexibly expanded, so that the resource utilization rate is high, and it is comparable to WLAN in terms of mobility.
(2) High transmission quality, fast speed and stable bandwidth
Can be very ...
|
|
How to add SMC module to Omron plc
After adding the I/O module, you need to set it in the CX-PROGRAMMER program.
Find the IO table and unit settings, double-click to find the mainframe [0000], dot + sign, and then double-click 00 (if not set), 00 represents the module number closest to the CPU.
|
|
Omron PLC's maintenance procedures and equipment cleaning regulations
1. Maintenance procedures, regular testing and adjustment of equipment
(1) Check the connection of the terminal blocks in the PLC cabinet every six months or quarters, and reconnect the loose places in time if they are found;
(2) Re-measure the working voltage of the power supply to the main engine in the cabinet every month ...
|
|
What are the functions of Omron relays?
1. Expand the scope of control. For example, when the control signal of a multi-contact relay reaches a certain value, it can be changed, interrupted, and connected to multiple circuits at the same time according to the different forms of contact groups.
2. Zoom in. For example, sensitive relays, intermediate relays, etc., with a very small control ...
|
|
Analysis of the causes of Omron S8 series switching power supply failures
1. Fault phenomenon: After powering on, the power supply does not respond.
2. Cause of failure:
(1) The input power supply voltage is insufficient and does not reach the specified range.
(2) The input power supply voltage is instantaneously impulsed, resulting in damage to the input components (such as fuses, rectifications, etc.) as shown in the figure: ...
|
|
Omron brought diversified solutions to the digital tour (Jinan Station)!
Recently, the 6th National Digital Upgrade Tour Seminar was held in Jinan. Omron Automation (China) Co., Ltd. (hereinafter referred to as "Omron") attended the event as a leading automation company, and focused on the pain points in the digital transformation of local enterprises with more than 100 enterprise representatives from various industries.
|
|
Omron applications in semiconductor wire bonding equipment
Process introduction
High-purity gold wire (Au), copper wire (Cu) or aluminum wire (Al) is used to connect the Pad and Lead by soldering.
■ PAD is the external contact point of the circuit on the chip
■ Lead is the connection point on the Lead Frame.
W/B is the encapsulation process ...
|
|
The reason and solution for the ERC light of the DA08C output module of Omron plc
The ERC light of the DA08C output module indicates that the module is faulty, which may be caused by the incorrect electrical structure of the output terminal or the power supply overload.
Solution:
1. Check the electrical structure of the output terminal to ensure that the terminal coil is in correct contact;
2. Check the inside of the module ...
|
|
How does Omron PLC keep the relay directive used?
1. In the Omron PLC programming software, select the program segment to use the hold relay command.
2. Insert the holding relay command in the program section and assign the appropriate opcode to it.
3. Modify the status of the hold relay command, for example, the hold relay needs to be kept ...
|
|
Omron PLC troubleshooting
1. Power check:
The first thing to analyze is the reliability of the power supply and ground of the Omron PLC. Visually inspect power and ground cables for damaged, corroded, or other suspicious links.
Power supplies can also be electrically tested. If there is AC power in the PLC processor, test ...
|
|