Device method: The robot line is installed on the ground, and there is no mechanical connection with the press; The manipulator line is attached to the press by installing steel beams between the press columns.
Characteristics of use: The robot line is more and more flexible after the switching of the end tooling and the adjustment of the robot action trajectory.
Production cycle: The production cycle of the robot line is 7 pieces/min-10 pieces/min, and the manipulator line is 8 pieces/min-12 pieces/min.
Capital investment: The investment of the robot line is low, and the investment of the manipulator line is high. Since the production cycle is a comprehensive index, it not only depends on a certain equipment, but also depends on the harmonious matching of automation equipment, presses, and molds, such as reaching more than 10 pieces/min, the requirements for presses and molds will be improved accordingly, which means that the investment increases. All things considered, the use of robotic automation lines is more economical and applicable.
The manipulator automation line is suitable for the production line of the press with large spacing, and is suitable for the automation transformation of the existing production line. After replacing the end tooling, the robot automatic production line can be suitable for the production of multiple models, and the flexibility is higher.
The operation cycle method of the robot automatic stamping production line is as follows: stacking and unstacking (robot destacking) - sheet material transfer - sheet oiling - sheet centering - feeding robot feeding - (the first press stamping) - blanking robot reclaiming and feeding - (press stamping) - (cycle according to the number of processes) - blanking robot picking and feeding - (end press stamping) - line end robot reclaiming, unloading - belt conveyor conveying - manual palletizing. In this paper, Great Wall Motor's robotic stamping automatic production line is taken as an example to design its overall layout and electrical control in detail.
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