Construction machinery is an important part of the equipment industry, in national defense engineering, transportation, mining and other raw material industry, agriculture, forestry and water conservancy, urban construction and many other fields play a huge role, its variety, quantity and quality directly affect the development of a country's production and construction. In recent years, in order to occupy a larger market share in the fierce industry competition, construction machinery companies continue to accelerate technological innovation and transform production methods, and industrial robots play an important role as a "catalyst".
▲ SIASUN industrial robots are used in the production workshop of Caterpillar (Qingzhou) Co., Ltd
Caterpillar is a world-renowned leader in construction machinery technology and product manufacturers, with excellent quality and service to win the praise and trust of users all over the world, as a wholly-owned subsidiary of Caterpillar, Caterpillar (Qingzhou) Co., Ltd. has advanced production technology and strong technical strength, products are sold at home and abroad. In the production workshop of Caterpillar (Qingzhou) Co., Ltd., industrial robots from SIASUN are completing the welding of loading mobile arm lugs and the grinding of roller welds, working with users to further improve production efficiency and product quality.
Industrial robots are equipped with a welding system for the lugs of the motorized arm
The loading boom is the main load-bearing structure in the process of loader operation, due to the complex and diverse working objects, the construction environment is relatively harsh, the load borne by the working device changes drastically, and the boom ear plate is often in the instantaneous high stress in the process of loader use, and its product quality and welding quality have an extremely critical impact on the overall service life of the boom.
▲ SIASUN industrial robot is equipped with a motorized arm ear plate welding system
At Caterpillar's Qingzhou plant, SIASUN industrial robots are equipped with an intelligent welding expert system to complete the welding operation of boom lugs with "full attention". SIASUN robot welding expert system highly combines human sensory information, experience and knowledge with the operation accuracy of the robot, accurately perceives the position of the workpiece through the sensing detection function, independently plans the welding path, and corrects the compensation trajectory in real time in combination with the weld tracking function to ensure the stability of the welding process and the consistency of the weld forming. In order to overcome the pain points of huge parts and components in the construction machinery industry and the inability of single-pass welding to meet the process requirements, SIASUN uses self-developed multi-layer and multi-pass welding technology to greatly improve the welding quality of products.
▲ Welding effect display
In addition, SIASUN is equipped with retractable dust removal, shading and other accessories for users to meet the requirements of "green production". At the same time, the robot welding expert system is organically combined with the production real-time monitoring system, and the welding process data and robot data are collected in real time throughout the whole process to achieve digital and information control.
Industrial robot roller weld grinding system
In the construction machinery industry, robots have been widely used in welding, painting, assembly and other processes, but limited by the complex structure and variety of construction machinery parts and other difficulties, robot grinding and polishing technology has not been widely promoted in the field of construction machinery. As the first enterprise in China to put the industrial robot grinding and polishing technology into the welding seam grinding of construction machinery, SIASUN cooperated with Caterpillar to tackle key problems and successfully applied the industrial robot grinding and polishing technology in the grinding of roller welds.
▲ SIASUN Industrial Robot Roller Weld Grinding System
SIASUN Robot's intelligent grinding and polishing expert system highly integrates 3D vision and force control technology, including automatic grinding and polishing position compensation, angular loss compensation, grinding and polishing process management, equipment interaction, safety protection management and other modules. At the Caterpillar factory, SIASUN Industrial Robot uses a 3D vision system to independently detect the weld of the roller roll to be grinded, and the 3D vision core algorithm is independently developed by SIASUN to form point cloud data through vision camera scanning, and then automatically identify and locate the workpiece through software analysis. After the inspection work is completed, the weld at the position is "carefully polished" by the industrial robot with a special system for dynamic control grinding, and the grinding and polishing force is intelligent and controllable throughout the whole process until all welds achieve a smooth transition with the parent body.
▲ Grinding and polishing effect display
In recent years, with the complex and changeable international situation and the challenges of the epidemic, the construction machinery industry chain in China and even the Asia-Pacific region has accelerated complementarity and mutual assistance, and well-known brands in the industry are looking for reliable Chinese robot companies as partners for industrial upgrading. With many years of technical experience in the field of industrial robots and perfect after-sales service system, SIASUN has successfully served a number of well-known enterprises in the construction machinery industry and created a number of typical application cases. In the future, SIASUN looks forward to working with more partners to help the level of intelligent manufacturing in all walks of life leapfrog upgrade!
Source: SIASUN Robotics official website
|
More on that
|
SIASUN collaborative robot application details (2)
1.4m reach robot palletizing
The GCR14-1400 cobot works with a vacuum suction cup to alternately depalletize and palletize boxes. The robot first unstacks the box from the pallet and puts it on the conveyor line, after the box reaches the end of the conveyor line, the robot sucks up the box and palletizes it to another ...
|
|
SIASUN Robot - Introduction to the characteristics of parallel robots
(1) No cumulative error, high accuracy;
(2) the driving device can be placed on the fixed platform or close to the position of the fixed platform, so that the moving part is light in weight, high in speed, and has good dynamic response;
(3) Compact structure, high stiffness and large bearing capacity;
(4) Perfect symmetry ...
|
|
The causes and solutions of SIASUN robot servo motor overheating
1. SIASUN robot power supply voltage is too high: reduce the power supply voltage, such as changing the power transformer taps,
2. The power supply voltage is too low, the motor is running under the rated load, and the current is too hot for the winding: increase the power supply voltage or replace the thick power cord
3. When repairing and removing the winding, ...
|
|
SIASUN Robot - Structural classification of articulated robots
1. Five- and six-axis articulated robots have five or six axes of rotation, similar to human arms. The application areas are loading, unloading, painting, surface treatment, testing, measurement, arc welding, spot welding, packaging, assembly, chip machine tools, fixing, special assembly operations, forging, casting, etc.
|
|
SIASUN signed a strategic cooperation agreement with China Mobile Communications Group Liaoning Co., Ltd
On January 31, SIASUN signed a strategic cooperation agreement with China Mobile Communications Group Liaoning Co., Ltd. Zhang Jin, President of SIASONG, Liu Hongzhi, General Manager of China Mobile Communications Group Liaoning Co., Ltd., and many relevant leaders of both sides attended the signing ceremony.
According to the agreement, the parties will agree on ...
|
|
SIASUN autonomously conquered autonomous driving robot technology and quickly introduced it to the market
SIASUN autonomously conquered autonomous driving robot technology and quickly introduced it to the market
For a long time, autonomous robot technology has been concentrated in a few developed countries, and it is expensive, and the high procurement cost has discouraged the domestic market. With the rapid development of domestic independent brand cars in recent years...
|
|
SIASUN Robot - the ontology maintenance of industrial robots
1. General maintenance
(1) Clean the manipulator
Regularly clean the base and arm of the manipulator; High-pressure cleaning equipment can be used, but direct injection into the robot should be avoided; If the manipulator is protected by grease film, etc., remove it as required. (The use of strong solvents such as acetone should be avoided, and the use of ...
|
|
SIASUN products have been recognized as high-tech
In recent years, with the continuous attention of major manufacturers and the capital market, its innovative application models have been emerging, and the application scenarios have become increasingly diversified. At present, a number of excellent robot companies have emerged in China, deeply cultivating robot technology and helping the high-quality development of China's intelligent manufacturing. Policy for industrial machines ...
|
|
SIASUN special robots, collaborative robots, and medical robots all appeared at the 2022 Liaoning Fair
On November 18, the 2022 Liaoning International Fair for Investment and Trade (hereinafter referred to as the Liaoning Fair) kicked off in Shenyang. As the largest open platform in Liaoning Province, this year's Liaoning Fair will strengthen cooperation and exchanges with well-known manufacturers at home and abroad with the theme of "Smooth Open Channels and Shared Green Development".
|
|
SIASUN Robot - What are the safety precautions for manipulators?
1. The lifting capacity of the manipulator shall not exceed the lifting capacity.
2. Do not stretch out your hands, feet, or any part of your body when hanging.
3. Do not put your hands or fingers in the gap of the manipulator.
4. During operation, the face and hands should not extend to the upper part of the manipulator attachment. ...
|
|
SIASUN Robot - What work should be prepared before the manipulator starts?
1. When using the manipulator, clean and dry compressed air must be used.
2. This device is only allowed to be enabled when it is in good physical condition.
3. Check whether the corresponding load-bearing bolts are loose before use.
4. Before each use, check the equipment for wear or damage. In the absence of ...
|
|
Digital intelligence creates a "new" era | SIASUN shines at the World Robot Conference in Beijing
From September 10th to 13th, the 2021 World Robot Conference was held in Beijing Etrong International Convention and Exhibition Center. With the theme of "Sharing New Achievements and Injecting New Momentum", the conference will create an important platform for communicating China and the world, integrating science and technology and industry, and exchanging technology and applications.
This Congress, ...
|
|
SIASUN Robot - A variety of factors for the failure of manipulator vacuum suction cups
1. The action mode is set incorrectly.
For example, a model with two products and a model with four products have different settings.
2. The whole machine is taken out and an alarm is issued, and it is fixed and stably taken out. This is caused by the adsorption assay pressure you have set too high. Need to reduce the detection ...
|
|
SIASUN attended the 2021 Wuhan Special Purpose Vehicle Automated Welding Technology Application Seminar
From July 21st to 23rd, the "2021 Wuhan Special Purpose Vehicle Automated Welding Technology Application Seminar" co-sponsored by the China Association of Automobile Manufacturers and Hanyang Special Purpose Vehicle Research Institute was held as scheduled. SIASUN, as a provider of fully intelligent products and services, was invited to bring the solutions for the special vehicle industry accumulated over the years.
|
|
SIASUN Digital Smart Factory is on display!
With the vigorous development of a new round of scientific and technological revolution and industrial transformation, accelerating the construction of digital intelligent factories has become an important means for the transformation and upgrading of the manufacturing industry to digitalization, networking and intelligence. The construction of a digital factory is different from the development of a single software or hardware product, which requires enterprises to have a stronger ...
|
|
SIASUN Ranked in "2022 China New Growth · Agile Leadership List"
The "Business Certainty · 2022 New Growth Conference" organized by the Chinese edition of Harvard Business Review was held in Beijing on December 16. SIASUN was listed on the "2022 China New Growth · Agile Leadership List" for "market-oriented and agile innovation". At the conference site, from the intelligent and scientific ...
|
|
SIASUN Robotics - What are the main classifications of mobile robots (AGVs)?
1. Fork AGV: Fork AGV is used for the handling of pallet materials, which can realize a variety of modes such as machine-to-machine, machine-to-ground, ground-to-ground, and stacking pallets, which can solve the material transportation between different heights and multiple stations in different regions.
2. Piggyback transfer ...
|
|
SIASUN Robotics - What are the main features of collaborative robots?
(1) Lightweight: make the robot easier to control and improve safety.
(2) Friendliness: Ensure that the surface and joints of the robot are smooth and flat, without sharp corners or gaps that are easy to pinch the operator.
(3) Flexible deployment: the fuselage can be reduced to ...
|
|
SIASUN MachinerySIASUN Hubei Province's first "Digital Craftsman" Employee Skills Competition was held
From September 20th to 22nd, the 2022 Hubei Provincial First "Digital Craftsman" Employee Skills Competition, sponsored by the Hubei Provincial Federation of Trade Unions and undertaken by China Construction Steel Structure Wuhan Co., Ltd. and other units, was held in Wuhan.
...
|
|
SIASUN brought a series of innovative technologies and products to the 2021 Asia International Logistics Exhibition
From October 26th to 29th, CeMAT ASIA, the annual industrial event in the Asia-Pacific region, was held at the Shanghai New International Expo Center. With the theme of "Smart Logistics", the exhibition showcases the innovative achievements of intelligent manufacturing and jointly creates a large ...
|
|
Contact
working hours
