Reduce the failure rate of Delta's inverters

Create Date: 2024-8-30 12:03:23|Source: Delta/Delta

Daily View Item 1:

Check whether the sound of the motor changes abnormally during operation, including whether there is vibration during the operation of the motor.

Project 2:

Check if the environment of the inverter unit has changed. For example, whether the ambient temperature is normal. Those who are familiar with the repair of Delta inverters should know that the operating temperature of inverters is generally required to be in the range of -10°C to +40°C, with about 25°C being the best.

                                  Reduce the failure rate of Delta's inverters

Project 3:

Check whether the inverter cooling fan is operating normally, for example, whether the inverter's heat dissipation channel is dredged, and whether the current, voltage, frequency and other parameters of the inverter's display output on the display panel are normal.

Project 4:

Check to see if the inverter is overheating. For the inverter overheating, you can use an infrared thermometer to detect whether the heat sink of the inverter is overheated, or whether there is any peculiar smell. It is also necessary to check whether there is a problem alarm in the operation of the inverter.

Project 5:

During the repair and maintenance of Delta's inverter, the filter screen of the air inlet duct inside the electrical control cabinet should be cleaned regularly. Keep the control cabinet and inverter in a good clean state for a long time. Because this can effectively clean the dust on the surface of the inverter, it can also prevent dust from entering the inverter, effectively remove the oil stain of the inverter cooling fan, and reduce the appearance of heat dissipation problems.

Delta's inverter has no response when powered on, no display on the operation panel, and the 24V voltage of the measurement control terminal is 0, which can be identified as a power supply circuit problem of a switching power supply or a switching power supply. There is no 530V DC voltage at both ends of the energy storage capacitor of the power-on detection DC circuit, and the fuse FU of the pre-charging circuit is further detected to be fused, resulting in the switching power supply not getting the input power supply and the whole machine not working.

Considering that the fuse is due to the fact that the thyristor in the three-phase rectifier circuit is not triggered to turn on, the pre-charge circuit fuses the FU due to the impact of the operating current. After replacing the FU with a new one, the DC voltage cannot be detected at the trigger terminals of the three thyristors.

When the Delta inverter in the power generation circuit is briefly touched, the trigger terminals of the three thyristors have trigger voltage input, and the three thyristors are turned on. Check that the collector junction of Delta's inverter has been damaged by open circuit, and replace VT3 with power tube BU406 for troubleshooting.

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