Yaskawa servo motor - how to repair and inspect the servo drive?

Create Date: 2024-8-30 12:03:23|Source: YASKAWA/Yaskawa

1. When the oscilloscope checks the current monitoring output of the driver, it is found that it is all noisy and cannot be read

Cause of failure: The output terminal of the current monitoring is not isolated from the AC power supply (transformer) Solution: It can be detected and observed with a DC voltmeter.

2. The motor runs faster in one direction than the other

Cause of failure: The phase of the brushless motor is wrong. Solution: Detect or detect the correct phase.

Cause of failure: When not used for testing, the test/deviation switch hits the test position. Solution: Put the test/deviation switch at the deviation position.

Cause of failure: Incorrect position of the deviation potentiometer. Solution: Reset.

3. The motor stalls

Cause of failure: The polarity of the speed feedback is wrong.

Solution:

a. If possible, hit the position feedback polarity switch to another position. (Yes on some drives)

b. If using a speed tester, switch the TACH+ and TACH- on the drive.

c. If an encoder is used, switch ENC A and ENC B on the drive.

d. If you are in HALL speed mode, switch HALL-1 and HALL-3 on the drive, and then switch Motor-A and Motor-B.

Fault cause: When the encoder speed feedback, the encoder power supply loses.

Solution: Check that the 5V encoder power supply is connected. Make sure that the power supply can provide enough current. If using an external power supply, make sure that the voltage is to ground the driver signal.

4. The LED light is green, but the motor does not move

Cause of failure: The motor in one or more directions is prohibited from operating.

SOLUTION: CHECK THE +INHIBIT AND –INHIBIT PORTS.

Fault Cause: The command signal is not directed to the drive.

Solution: Connect the command signal ground to the drive signal ground.

5. After powering on, the LED light of the driver does not light up

Cause of failure: The power supply voltage is too low, less than the minimum voltage value requirement.

Solution: Check and increase the supply voltage.

6. When the motor rotates, the LED light flashes

Cause of failure: HALL phase error.

Solution: Check whether the motor phase setting switch (60 /120) is correct. Most brushless motors are 120 differential.

Cause of failure: HALL sensor malfunction

Solution: Detect the voltage of Hall A, Hall B, Hall C when the motor is rotating. The voltage value should be between 5VDC and 0.

7. The LED light is always red Fault reason: There is a fault.

Solution: Cause: Overvoltage, Undervoltage, Short Circuit, Overheating, Driver Forbidden, HALL Invalid.
Yaskawa servo motor - how to repair and inspect the servo drive?

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