(1) Remove the burrs from each part. The sharp edge of the gear is poured with natural oil stone, but not into a fillet. The parts after flat grinding should be demagnetized, and all parts should be carefully cleaned with kerosene before they can be put into assembly.
(2) Measure and ensure the axial clearance during assembly: the thickness of the axial clearance pump body of Rexroth gear oil pump is the width of the gear, which is generally guaranteed to be 0.02-0.03mm, and the relevant dimensions and accuracy of other components are measured at the same time.
(3) When assembling, some Rexroth gear oil pumps have positioning pin holes. For gear oil pumps without locating holes, during assembly, finger each screw diagonally while rotating the fox shaft. If there is no variation in severity, tighten a few mounting screws completely. For gear oil pumps with locating holes, the pin holes are mainly in the process of part machining, so there is no positioning datum during the assembly process, and finally equipped with two pin holes to enter the dowel pins.
(4) Pay attention to the parts that are easy to be reversed, and do not install them in the wrong direction. In particular, it is necessary to confirm whether it is a forward or reverse pump.
(5) The author opposes adding a paper pad between the pump body and the pump cover to solve the leakage problem. A layer of paper is at least 0.06-0.1mm thick, which will seriously affect the axial clearance, increase internal leakage, and in serious cases, the gear oil pump cannot be oiled.
(6) If conditions permit, the gear oil pump can be tested on the bench according to JB/T701-193 and other standards, and then installed on the main engine.
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The meaning of each letter of the Rexroth solenoid valve model
EW stands for Communication
EG stands for DC
What each letter of Rexroth solenoid valve represents:
For example, 4WE6E6X/EG24N9K4
4→4 (there are also 3 passes) 4 directional oil ports
6→ the general scriptures are 6
E→ function symbol (also C, D, E, E, EA ...)
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The difference between Rexroth hydraulic pump and hydraulic motor
Rexroth Hydraulic Pump:
1. Most users regard the pump as a component that outputs flow at a certain pressure
2. Hydraulic pumps often work at stable and high speeds
3. It is generally required that the pump can output high pressure when the rated speed is stored
4. In some applications, pumps generally only ...
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Introduction to the features of Rexroth OBED valves
Simplified design
The complete set of solutions can be customized according to the needs of users
Digital on-board electronics
Compact design (integrated pressure sensor technology)
External pressure sensor connection to meet the user's customized application needs
Customizable interface on demand ...
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Common failures of Rexroth hydraulic pumps and how to repair them
1. The pump output pipeline has high resistance
Maintenance method:
1. Whether the output pipeline is placed accurately, the pipe diameter should not be small, and the turning angle of the pipeline should be too much
2. Check whether the valve is sensitive
3. Open the outlet valve appropriately until the working condition point
2. Moisture and gas in the oil ...
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The ** flushing step of the hydraulic system of Rexroth hydraulic pumps
** Cleaning. The ** cleaning of the hydraulic system of the Rexroth hydraulic pump is carried out by removing and dismantling all the pipes after pre-installation (trial piping).
**The cleaning should ensure that a large number of obvious metal burrs and powders, grit dust, ...
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The principle and method of oil volume adjustment of Rexroth hydraulic pump
1. The principle of oil volume adjustment of Rexroth hydraulic pump
Generally, in order to adapt to the specific requirements of the diesel engine load during work, the fuel injection pump must be able to adjust the entire machine within the range of large oil supply to zero oil supply.
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What are the applications of Rexroth oil pumps?
1) Piston pumps are generally used in hydraulic transmission systems of machine tools, metallurgy, forging, mining and lifting machinery, and are especially widely used in high-power hydraulic transmission systems.
2) REXROTH vane pumps are generally mainly used in mining, coal, metallurgy, chemical, environmental protection and other industries. One...
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How to adjust the DFR on the Rexroth A10VSO piston pump
Adjust the pressure adjustment screw of the relief valve to the loosest state.
The variable displacement piston pump is an A10VSO constant pressure variable displacement pump with flow limiter. Rexroth A10VSO variable pump is actually based on the constant pressure variable pump with a flow limiter (represented by the suffix S0169) ...
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What are the methods for predicting maintenance failures of Rexroth piston pumps in advance?
1. Conduct regular testing and diagnosis of Rexroth plunger pumps
According to the collected fault signals, the online working performance curve of the Grossler piston pump is drawn, and an evaluation report is made. Based on the monitoring results, decide whether to repair the Rexroth plunger pump. Thus, it is determined that the ** ...
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Rexroth ACTIVE Cockpit interactive software solution upgraded
At a glance: 81% more widget space
Achieve fast positioning with a new navigation concept
Efficient features like favorites, quick search, media management, and more
The Bosch Rexroth ACTIVE Cockpit interactive software solution is suitable for a wide range of applications. ...
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Rexroth hydraulic pump - the reason why the plunger pump cannot apply pressure
1. The filter on the suction pipeline is blocked;
2. The oil level of the hydraulic oil tank is too low;
3. The R angle of the variable mechanism is too small, so that the flow rate is too small, coupled with the influence of internal leakage, so it cannot continuously supply pressure oil to the outside world;
4. The strain between the oil distribution pan and the contact surface of the cylinder body is serious, and it is not tight or ...
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Rexroth A10VO series variable piston pump structure description
A10VO series variable piston pump is one of Rexroth variable piston pumps, A10VO series is Rexroth medium pressure series swash plate axial piston pump, nominal pressure 280bar, used in open hydraulic circuits, the pump is very widely used, is used in various fields, including but not limited to...
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Rexroth hydraulic pump - classification introduction of proportional valves
The classification of proportional valve control mode refers to the classification according to the electrical and mechanical conversion mode in the pilot control valve of the proportional valve, and its electrical control part has various forms such as proportional solenoid, torque motor, DC servo motor and so on.
(1) Electromagnetic type Electromagnetic type refers to the use of proportional electromagnets.
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Rexroth servo valve debugging method
** step, debugging of the zero position in the no-load state
Most servo valves on construction machinery are used in conjunction with reversing valves to achieve the purpose of controlling the hydraulic system. The servo valve plug-in can be removed on site to prevent the servo valve from being energized and left in an unloaded state. Then, manual or electric reversing valves, ...
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Hazards and daily maintenance of Rexroth hydraulic pumps with low speed
The flow rate of Rexroth oil pump is the product of the displacement V per revolution of the gear pump and the speed n, if the speed n of the hydraulic pump is too low, the original force Q will be too small, and the oil supply of the system cannot be guaranteed, resulting in the insufficient centripetal force or a certain vacuum degree and cannot absorb oil.
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Bosch Rexroth servo drive system** "defines" the bottle body
On March 10, 2018, Guangzhou-Yichang City, Hubei Province, located in central China, is a famous city with a long history. Yichang is built on the Yangtze River. For thousands of years, the Yangtze River has stretched down from this vast and fertile land, giving birth to a colorful Jingchu culture. After entering modern times, the Three Gorges Dam ...
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Rexroth oil pump core replacement operation
Rexroth oil pump is a hydraulic system that converts the mechanical energy of a prime mover (motor, internal combustion engine, etc.) into liquid pressure energy.
Rexroth oil pumps can be divided into two types: positive displacement and non-positive displacement. The non-volumetric type has centrifugal pumps, axial flow pumps, etc., which use high-speed rotary impellers to produce true feeding.
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Bosch Rexroth | No need for a control cabinet, a new solution for intralogistics
Less is more: Lean manufacturing is an important competitive factor for manufacturing companies. This is a question of how to optimize processes in order to act more quickly and flexibly to improve economic efficiency, and the same applies to intralogistics. If logistics is not properly organized, no matter the production ...
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Common Fault Causes and Troubleshooting Methods of Hydraulic Pumps(9-16)
9. Cause of failure: "left-handed" oil pump is installed, causing the skeleton oil seal to be damaged;
Elimination method: "right-handed" pump cannot be installed on the "left-handed" machine, otherwise it will break the skeleton oil seal;
10. Cause of failure: the hydraulic oil is too dirty.
Elimination method: cleaning system, ...
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Bosch Rexroth wins the NED Innovation Award in the Material Handling and Packaging category
The MP1000R developed by Bosch Rexroth in cooperation with Geek+ won the Innovation Award in the Material Handling and Packaging category of the New Equipment Digest (NED). The award is made by NED readers to vote for the finalists based on the product information provided to determine the most innovative product in the category.
MP1 ...
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