When evaluating which process is suitable for which approach in the production environment, consider the problem you want to solve and consider all the costs that the robot can save: reduce waste, improve efficiency, improve productivity, improve safety, or reduce labor costs. These cost savings can be used as the basis for the return on investment, which is also an important factor in determining whether the robot is suitable for specific use.
According to the International Association of Robotics, robot sales have increased by more than 45% in the past five years. More and more companies in all walks of life are using robotic solutions to improve production capabilities, reduce costs, and improve worker safety. Today's industrial robots are smarter, faster, more habitual, and collaborative. With advanced vision and sensing technologies, robots can perform a messy mission that was simply impossible to do in the early years. With all these new technologies in place, it's a prime time to consider investing in industrial robots.
When evaluating which process is suitable for which approach in the production environment, consider the problem you want to solve and consider all the costs that the robot can save: reduce waste, improve efficiency, improve productivity, improve safety, or reduce labor costs. These cost savings can be used as the basis for the return on investment, which is also an important factor in determining whether the robot is suitable for specific use.
When evaluating the potential value of robots on the production floor, the following four process habits can be considered: In the past, robots were separated by fences to perform repetitive missions. Today, robots can work side-by-side with human workers in a collaborative environment. The robot is spatially aware, ensuring the safety of workers and creating an open, flexible work cell.
Intelligent: The 3D vision system can greatly improve the talent of robots. By combining this sensing talent with the agility of the robot, the robot is able to perform the messy tasks associated with part handling. The following is a list of the use of vision robots to enhance the handling of parts.
Part/package inspection: A vision-capable robotic platform looks for existing or missing features and is also able to measure their dimensions under a specified package. The robot randomly picks up a placed part, and then puts it under the vision system to detect whether it is a qualified product, so as to complete the automation of quality control.
Part identification: When mixed, the robot can identify, track, and sort items according to preset specifications.
Part Position/Orientation: Using a 2D or 3D vision system, the robot can identify, pick up and process parts for drilling, grinding and painting.
In addition to vision, the robot cell can also include haptic feedback, force manipulation, and infrared sensing.
Risk: Identify the risks to workers posed by the risky environment in the area where the robot is used. For example, robots are more resistant to heat and accustomed to chemical environments than human workers. A well-planned job shop minimizes risk and improves worker safety.
Comprehensive: Finally, consider all areas of use of robotic automation on the production floor. Some areas may still be cluttered and unrealistic, but with visuals and enders, a lot of them become possible.
Once you've chosen your choice and budget, it's time to select the robot and plan the cell. At this time, it is better to work with system integrators who have product knowledge and previous project experience. The integrator will help you pick your bot and generally plan and provide the terminator you need to fulfill your mission. Robot integrators will provide 3D simulations including SolidWorks models and momentary workshops to demonstrate how robots can work in a workshop. In doing so, the process can be adjusted as early as possible, ensuring that the useful load, speed and achievable scale of the robot are just right, saving time and money to complete.
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