The welding robot is different from the general industrial robot in the particularity of the use environment, and the particularity of the use environment is different from the general general industrial robot, and the impact of the use environment mainly refers to the strong arc light, high temperature, complex electromagnetic environment, smoke, spatter, processing or installation error, welding thermal deformation, weldment surface state, power grid stability, and the extreme working environment where the special welding operation is located in the welding process.
Taking the Motoman MH6 robot as an example, the normal operation of the robot body needs to ensure the working temperature in the range of 0-45 °C and the relative humidity of the environment not higher than 90%, and provide stable three-phase alternating current of (240/480/575) V and (50/60) Hz.
The adaptability of the welding robot to the use environment is also reflected in the real-time adjustment of the welding track, welding torch attitude and welding parameters through the feedback of the sensing system. In the robot arc welding operation, due to the change of practical welding conditions such as tooling error and welding thermal deformation, the welding torch moving according to the original track can no longer ensure the accurate alignment of the weld, which will lead to the decline of welding quality and even the normal welding process can not be maintained. Through the arc sensor or visual sensing method, the automatic tracking of the weld can be completed, and the external environment adaptability of the welding robot can be enhanced.
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The development of industrial robots needs to pay attention to the content - Odihi robots
Industrial robot is an organic combination of machinery and computer program products, not only can save labor, but also has the advantages of sensitive and accurate, fast and efficient, and stable system. There are always some aspects to pay attention to when developing high-performance industrial robots.
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The technical advantages of OTC robots in the field of welding
OTC robots have certain advantages in all kinds of welding fields, and can complete all kinds of welding operations for users, which is a very good feedback and reputation for OTC robots. However, for users who do not know about OTC robots, they often may not know that OTC robots are used in various fields.
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Commonly used materials for industrial robots - OTC Odichi
1. Ceramic: Ceramic materials have good quality, but brittleness, not easy to process, Japan has now trial-produced ceramic robot arm samples used on small high-precision robots.
2. Carbon Structural Steel and Alloy Structural Steel: This ...
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OTC fd desktop robot simple simulation tool
The fd desktop robot simple simulation tool is a support tool suitable for the introduction of low rotor, and it is a PC software that can be used with OTC robots.
Key features:
1. Same operation as FD robot:
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Precautions for OTC robot aluminum alloy welding
1. Aluminum is very easy to oxidize in air and during welding, and the alumina (Al2O3) generated has a high melting point, is very stable, and is not easy to remove. Prevent the melting and fusion of the base metal, the ratio of oxide film is serious, it is not easy to surface the surface, and it is easy to generate slag inclusions, non-fusion, non-welding penetration and other deficiencies. Oxidation of the surface of aluminum...
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Preparation of argon arc before welding
(1) Read the welding process diagram to understand the information, equipment, things and related process parameters of the workpiece to be welded, including the selection of the appropriate welding machine (such as the AC welding machine required for welding aluminum alloy), the selection of the appropriate tungsten electrode and gas flow. First of all, understand the welding current and ...
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Robot maintenance content - OTC Odichi
The maintenance content of the robot is mainly to replace the smooth oil of the six shaft reducers and the smooth oil of the J4 shaft gear shaft, the replacement of wearing parts, the operation status of each module in the control cabinet, and the wear and tear of each cable in the control cabinet.
Not changing the oil for a long time ...
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The difference between OTC robot palletizing and depalletizing
The difference between robotic palletizing and depalletizing is that they perform different tasks. Palletizing is the safe stacking of objects together, while destacking is the unpacking of previously stacked objects. Both of these features can improve the output power and reduce the manpower input, and together they also reduce the operational risk and ...
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How to use the OTC robot step return instruction
Find an operation origin for the OTC welding robot: click "Program" on the teaching pendant, enter 9999, press "Acknowledge", press "Trek View", and the current process will flash yellow on the teaching pendant.
OTC Welding Robot Programming Process Tutorial Step 2:
Create an empty program ...
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How to use the OTC bot step return instruction
OTC Welding Robot Programming Process Tutorial:
Find an operation origin for the OTC welding robot: click "Program" on the teaching box, enter 9999, press "Confirm", press "Travel View", and the yellow color on the teaching box is extremely process.
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Advantages of OTC welding robots:
1. 3 years warranty in the industry (body, control box, teaching box, operation box, control cable)
2. Full Chinese operation interface, simple and easy to understand, together can support 6 language selection;
3. The working radius is long, and the working radius of the standard welding robot can reach 1.4 meters or 2 meters (not included).
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OTC welding robot origin reset
When the OTC robot is being used, the encoder battery low alarm cannot be recovered, and the encoder orientation information is lost, it is necessary to reset the operation:
52 encoder failure encoder battery charge lo ...
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Advantages of OTC robot synchronous feeding welding system
The primary advantages of the OTC robot synchronous feeding welding system:
1. The OTC robot synchronous feeding welding system has the ability to complete the ultra-high-speed control wire feeding, and the welding ability of the OTC Welbee welding used is also directly ...
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What are the six axes of a six-axis robot – an OTC robot
Six-axis industrial robot is a commonly used 6-joint industrial robot in practice, six-axis robotic arm, six-joint manipulator, six-axis robotic arm, robotic arm, etc. are its name, industrial robots generally refer to four-axis, five-axis, six-axis manipulator. The joint structure of each robot ...
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Application scenarios of ODS collaborative robots
1. Pick up and place
For workers, manual pick-and-place should be one of today's repetitive tasks. Boring and vulgar operations can easily lead to worker errors, and highly repetitive body movements can also easily lead to physical fatigue and damage. From the beginning of the pick-and-place mission application ...
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An integral part of the drive system for industrial robots – OTC Odihi
1. Pneumatic drive system
The pneumatic drive system is generally composed of cylinders, valves, air tanks and air compressors (or directly supplied by the air pressure station). and so on, with compressed air to drive the execution of the organization to carry out the operation. Its advantages are convenient air source, agile action, simple structure, low cost, ...
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Industrial robots need to be calibrated frequently for the reason – OTC robots
1. If the robot is not calibrated, the robot cannot share the program, and the accuracy is very low and unstable. After a change in the robot's geometry due to factors such as repairs, the de-novo programming required by the robot will force its work to be suspended. If the robot is calibrated, it is only necessary to use the ...
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Welding Robot Weekly Inspection and Maintenance – OTC Odich
1. Wipe the robot's shaft.
2. Check the accuracy of TCP.
3. Check the oil level of the residue.
4. Check whether the zero position of each axis of the robot is accurate.
5. Clean the filter behind the oil tank of the welder.
6. Clean the filter at the inlet of the compressed air.
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Introduction to ODC robot chassis technology
The robot chassis carries the fundamental functions of the robot itself, such as positioning, navigation and obstacle avoidance, which can help the robot complete intelligent walking.
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Robot tool quick-change features
1. Improve the production power
In the production process, the robot quick change technology can quickly replace different things of the robot to adapt to different production needs, and then improve the production power of the robot, reduce the time of changing things, and greatly shorten the production cycle.
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