● Top performance, flexible and easy to use
● From components, modules to systems, zero threshold matching on demand
● More value-added services, users have no worries
Worry-free, flexible and easy to use (Image source: Bosch Rexroth China)
"Production efficiency" is an eternal topic in the manufacturing industry, especially in the emerging industries represented by lithium batteries, photovoltaics, and new energy vehicles, the production scale of products is expanding rapidly, and any small increase in production efficiency can bring great economic benefits to manufacturers. This places even more stringent demands on the "highways" in the factory, the conveyor systems – how can they be conveyed even faster? When the traditional belt, roller, and chain conveyor system reaches its limit, magnetic levitation transmission technology comes into our field of vision.
FTS flexible conveyor system is a magnetic levitation conveyor technology launched by Bosch Rexroth in 2012, which was initially used in high-end manufacturing fields such as semiconductors and display panels due to its advantages of high flexibility, large load, fast speed and accurate positioning. With the rapid growth of the lithium battery, 3C, and fast-moving consumer goods markets, the application scope of FTS has gradually expanded. And according to the application scenarios and business needs of different customers, we have developed a variety of solutions with high speed, high precision, heavy load, and seamless connection with traditional conveyor lines.
The movement speed of the FTS flexible conveyor system can reach 5m/s, and the repeated positioning accuracy can reach ±5μm. It supports 1-1500kg load trolley, and each trolley can be individually controlled by programming. The application can be freely configured with a freely configurable track layout, saving space and costs, and seamlessly integrating with conventional conveyor lines. It supports working in various environments with high temperature and high vacuum, and can be used in semiconductor-level dust-free workshops.
Thanks to the complete product technology of factory automation, Bosch Rexroth can not only provide customers with line components from electrical, mechanical to software, but also choose pre-integrated and easy-to-use modules that can be flexibly combined. A team of local experts can also provide complete project-based system solutions according to customer needs.
6 module design: saving installation time and reducing user difficulty (Source: Bosch Rexroth China)
FTS's local expert team fully integrates R&D, application, production and service capabilities to ensure that customers can quickly provide customers with reliable technical solutions and services, and continue to optimize and reduce costs, and provide customers with more value-added services, including: Bosch Rexroth Xi'an factory on-site display line visit and explanation, systematic project consulting, functional testing for customer application scenarios, professional design and application training, and diversified solution selection.
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Rexroth Hydraulic Pumps - What are the hazards of hydraulic pumps entering the air?
First, the rigidity of the hydraulic oil decreases sharply, resulting in the slower response of the hydraulic system and the reduction of efficiency, resulting in crawling and vibration of the actuator.
Second, air bubbles will cause oil film to be unable to form between moving parts, resulting in poor lubrication and aggravating the wear of hydraulic components.
The third is in the air ...
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Classification and function of Rexroth pressure control valves
1. Rexroth relief valve
Overflow, pressure stabilizer, which is used to regulate and maintain the oil supply pressure of the pump while overflowing the excess oil in the system. When the regulated pressure is reached, the hydraulic system is controlled to keep it in a constant state. Relief valves for overload protection are called safety valves. ...
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What are the functions of Rexroth relief valves?
1. It plays the role of pressure stabilization and overflow (the valve port is normally open)
In the fixed pump oil inlet or return oil throttling speed control system
2. Safety protection function (valve port normally closed)
Variable pump hydraulic system, fixed pump bypass throttling speed regulation system and non-throttling speed regulation system.
3. The effect of anti-load
4、 ...
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Rexroth hydraulic pump pressure reducing valve correct installation method and installation requirements
1. There are two oil inlets and one oil return port for the pressure reducing valve and one-way pressure reduction connected by threads and flanges, and one oil inlet and one oil return port for one-way pressure reduction and one-way pressure reduction connected by plate connection. During installation, attention must be paid to connect the oil drain port directly back to the Rexroth hydraulic pump oil tank, and keep the oil drain circuit unblocked.
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DAMBACH has developed a new shuttle system based on Rexroth's compact control system
DAMBACH has developed a new shuttle system based on the compact control system from Bosch Rexroth
A leap forward in the dynamics and efficiency of high-level compartment warehouses
Tried and tested
Flexible and scalable for greater displacement and degrees of freedom
...
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Rexroth oil lift piston pump parts repair method
1) If the cylinder body is inlaid with copper sleeve, it can be repaired by replacing the copper sleeve. First of all, trim the diameter of a set of plunger rods to a uniform size, and then polish the outer diameter with sandpaper of more than 1000#. There are three ways to install copper sleeves in the cylinder block: (a) Heating and hot charging of the cylinder block or low-temperature freezing and extrusion of the copper sleeve, interference ...
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Rexroth hydraulic pump - gear pump common problems and solutions
1. Trapped oil
(1) Causes
The trapped oil of the gear pump is caused by the overlap coefficient of the gear design, as shown in the figure below, assuming that the length of the meshing line of the gear in the actual meshing is l and the tooth pitch is t0, then the overlap coefficient of the gear meshing is ε=l/t0. This overlap coefficient has such a ...
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The pressure regulation step of the Rexroth pressure reducing valve
1. Close the gate valve before the pressure reducing valve, open the gate valve after the pressure reducing valve, and create a downstream low-pressure environment;
2. Rotate the adjusting screw counterclockwise to the upper position (relative to the low outlet pressure), and then close the gate valve after the pressure reducing valve;
3. Slowly open the gate valve in front of the pressure reducing valve ...
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Rexroth hydraulic pump - vane pump heating fault causes and solutions
Analysis of abnormal heating fault of vane pump:
1. The oil temperature is too high 2. The oil cat degree is too large and the internal leakage is too large
3. The working pressure is too high
4. The oil return port is directly connected to the pump population
Abnormal heating elimination method of vane pump:
1. Improve the heat dissipation conditions of the fuel tank or use cooling ...
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Bosch Rexroth: Smart handling for the factory of the future
It's hard to imagine a factory automation system without linear robots. The application of linear robots involves handling incoming materials during product production, assembly or packaging, whether integrated into a single machine as a pick-and-place unit or integrated into a semi-automatic or fully automated production line. However...
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The principle and method of Rexroth hydraulic pump oil quantity adjustment
1. The principle of Rexroth hydraulic pump oil volume adjustment
Generally, in order to adapt to the specific requirements of the diesel engine under the load, the fuel injection pump must be able to adjust the maximum fuel supply to the zero oil supply range of the whole machine when the fuel supply is running.
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Rexroth Hydraulic Pumps – Types of Hydraulic Pumps and Their Advantages and Disadvantages
There are three main types of hydraulic pumps: gear pumps, vane pumps and piston pumps.
1. Gear pump:
Advantages: small size, simple structure, less strict requirements for the cleanliness of the oil, and cheaper price;
Defects: However, the pump shaft is subject to unbalanced force, serious wear, and leakage.
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Rexroth balance valve balancing principle and its function description
The balancing principle of the balancing valve and its function are explained
The principle of balance
The TA balancing concept is the concept of total equilibrium, which believes that only after the resistance of the system is adjusted and balanced, can each equipment obtain the design flow under the design operating conditions.
Fluid network system for the HVAC industry
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Features of electrical proportional valves – Rexroth
1) The pressure and speed can be adjusted infinitely, and the impact phenomenon of the constant on/off valve is avoided.
2) It can realize remote control and program control.
3) Compared with intermittent control, the system is simplified and the components are greatly reduced.
4) Compared with hydraulic proportional valves ...
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Rexroth solenoid valve can not open the reason analysis and solutions
1) Coil problem
Use a voltmeter to measure the voltage across the coil. This should help you determine if the coil is working properly. You can also gently pull the coil to feel if there is a magnetic force acting on it. If it proves difficult to pull, the coil generates a magnetic field, which creates an excitation.
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What do I need to pay attention to when assembling a Rexroth gear oil pump?
(1) Remove the burrs from each part. The sharp edge of the gear is poured with natural oil stone, but not into a fillet. The parts after flat grinding should be demagnetized, and all parts should be carefully cleaned with kerosene before they can be put into assembly.
(2) Measure and ensure the axial clearance during assembly: Rexroth gear oil pump axial ...
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Analysis of the fault phenomenon and causes of Rexroth hydraulic oil pump
1. Check the internal leakage of the boom cylinder. The easiest way to do this is to raise the boom and see if it has a noticeable free descent. If the drop is obvious, disassemble the cylinder for inspection, and replace the sealing ring if it is worn;
2. Check the control valve. First of all, clean the safety valve and check whether the valve core is grinding.
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Rexroth and Magsmart jointly develop a solution for efficient hydrogen compression
Efficient hydrogen compression can halve the total cost of ownership for operators
More economical delivery helps to reduce the price of hydrogen refueling
Automatic seal replacement for easier maintenance
The container-based hydrogen compressor MAX Compression 2.0 is equipped with a digital hydraulic system from Bosch Rexroth ...
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Rexroth hydraulic pump - what are the precautions for the use of hydraulic pump?
1. The speed and pressure of the pump should not exceed the specified value, and long-term use should be avoided, otherwise the life of the hydraulic pump will be affected.
2. When the hydraulic pump is started, it should be jogged several times, and after the oil flow direction and sound are normal, it should run under low pressure for 5-10min, and then put into normal operation. ...
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Common faults and solutions of Rexroth piston pumps
Causes of failure: (1) The oil level of the hydraulic oil tank is too low;
Exclusion method: Add hydraulic oil
Causes of failure: (2) Hydraulic oil is not used according to the season;
Exclusion method: Usually suitable for 46# hydraulic oil (or 68#) without special replacement, consider using 32 ...
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