The application of industrial robots in the foundry industry can not only ensure the quality of castings, but also alleviate the contradiction of labor shortage.
At the upcoming China International Foundry Metallurgical Exhibition, FANUC will bring a number of intelligent manufacturing solutions for the foundry industry, providing integrated processing for key processes and reducing the cost of post-processing of castings.
1 M-1000iA Heavy Duty Robot & Casting Cleaning Picture
The M-1000iA heavy-duty robot is equipped with a 3D vision sensor to realize intelligent depalletizing of castings
M-1000iA has a maximum load of 1000kg, a maximum motion radius of 3253mm, a repeat positioning accuracy of ±0.1mm, and a non-connecting rod structure in the fuselage, which can realize backward flip action, large range of motion and small interference area
FANUC 3DV intelligent vision technology: 3D recognition through a single mode of light, guiding the robot to achieve automatic bulk workpiece picking, with the advantages of small size, not easy to be interfered by external light, etc
The grinding robot automatically generates a grinding trajectory program through 3D vision scanning of castings, improving programming efficiency and grinding accuracy
2 Cast steel turbine shell deburring pictures
Intelligent deburring solution for automotive turbocharger housings
PROCESS: BASED ON FANUC ROBOGUIDE OFFLINE PROGRAMMING SOFTWARE, THE ROBOT PROCESSING PATH IS AUTOMATICALLY GENERATED TO IMPROVE THE PROGRAMMING EFFICIENCY
Intelligent: Through 2D vision, the shape error and position deviation of the workpiece are automatically corrected, which improves the processing accuracy and reduces the on-site debugging time
Networking: Equipped with an iSCADA interface, it can realize integrated centralized operation and maintenance of devices based on the IoT visualization platform
3. Engine bolt tightening and visual inspection
The all-new CRX-10iA cobot cooperates with vision to complete the tightening and inspection of engine bolts
Tightening assembly: compatible with a variety of specifications of bolt tightening, can be matched with multiple sets of tightening shafts, to meet a variety of assembly needs
Safety, human-machine collaboration: With a safety laser scanner, it ensures the safety of people without fences
Integrated vision: Through the FANUC built-in vision system, the integration of bolt tightening and inspection can be realized to improve work efficiency
4 Robot monitoring and maintenance solution iCare
Robot monitoring and maintenance solutions based on the Internet of Things and cloud services
Equipment operation status monitoring: Visit the cloud web page to grasp the robot's equipment information, battery power, motor torque, and program operation records anytime and anywhere
Unified maintenance management: Automatically match the maintenance items corresponding to the robot model, set the maintenance time, and arrange the maintenance plan
One-click repair: the robot details page directly repairs, after-sales engineer technical support
5. Cloud remote service system ZDT
The robot is connected via Ethernet and a ZDT server, and the status of the robot can be viewed in real time, such as working conditions, hardware conditions, and maintenance information
Using the Internet of Things and big data technology, the information data of the robot is collected, analyzed and processed
The health status of the robot is displayed through four aspects: robot status, production status, mechanism status and maintenance status
It can prevent shutdown faults before they occur, and comprehensively provide relevant fault diagnosis information and maintenance notification and other maintenance diagnosis functions
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When it's May Day again,
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Presumably you have arranged a full travel plan,
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The work of the production line will be left to FANUC robots.
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