The "New Energy Vehicle Industry Development Plan" was released, and the power battery industry welcomed another blockbuster, and battery companies have strengthened their layout. The production of lithium batteries is complicated, from raw materials to finished battery products, a total of about 10 processes are required, and each process will try to reduce human intervention, so as to ensure the safety and consistency of the final finished battery cells, and the improvement of automated production level must be put on the agenda.
For the whole process production line of lithium battery occupation, STEP Group provides a complete set of automation solutions. Based on Zhongweixing bus controller/card, servo and HMI, it can realize the motion control solution of equipment and line body in each process section from electrode manufacturing, cell assembly to post-processing, etc., to ensure the production and processing accuracy and stability.
The SCARA robot cooperates with AVS vision, which can quickly connect multiple processes such as lamination, tab pre-welding, testing, welding, gluing, coating, hot melting, and shelling, and complete the flexible operation based on loading and unloading.
1. Spot welding
The tabs and the substrate are hot-melted together by a welding head.
2. Lamination
The positive and negative electrodes and the diaphragm are assembled together, and the glue is completed to form the pole core.
3. Pouch cell sorting
By testing the electrical properties of the placed battery packs, the cells can be sorted.
4. SCARA loading and unloading
AR5215 loading and unloading in a lithium battery stacking machine.
Lamination speed: 60ppm
Lamination accuracy: ± 0.025mm
Replace imported brands from Japan
With vision, the material is positioned and grabbed
System Benefits
EtherCAT bus control, fast servo response, strong anti-interference ability, self-tuning simplifies debugging.
Transform direct drive technology: get rid of the reducer and screw rod, and greatly improve the accuracy of the equipment.
Efficient and stable motion control products ensure the efficient and stable operation of the equipment and effectively control the speed of fluctuation.
SCARA multi-model selection, more than 20 types of lithium battery process experience, fast cycle time and high precision, with instruction programming, visual calibration, visual grabbing, PLC communication, IO input and output, fast palletizing and waiting and other functions.
Personalized solutions: Assist in the planning of the overall machine plan and break through the bottleneck of equipment speed.
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