Quality inspector on the SD700E robot assembly line of Xinshida

Create Date: 2024-8-30 12:03:23|Source: Xinshida/STEP

On the control cabinet assembly line of the new Shida electrical workshop, a new member appeared - the new Shida SD700E robot "inspector".
Quality inspector on the SD700E robot assembly line of Xinshida
  Its operating principle is to scan the barcode to retrieve the order equipment/material equipment in EMES, and use visual inspection skills to identify generalization/color/characters, etc., and match the template in the visual template library. Match the failure reaction NG, match after the reaction OK. In the process of robot detection, it communicates with EMES, stores the inspection results and pictures into the EMES system, and completely displays the inspection results of the control cabinet, and guides the production to continue to improve.

Now the visual inspection items of this control cabinet include: material model identification, program identification, button identification/direction identification, non-standard function identification/direction identification, cable sequence/color identification, etc.

After the inspection of the robot "inspector", it can be improved in the original inspection form. On the one hand, the inspection efficiency is improved, and the time for detecting one control cabinet is increased from the original 6min/unit to 1.5min/unit; On the other hand, through system comparison, the danger caused by human judgment errors is eliminated.

This project is led by the Xinshida quality team and provided data support, and the robotics team and the EMES team jointly developed it. Based on the EMES order, the mixed-line control cabinet testing station solves the detection problems of mixed-line multi-category/non-standard materials, and is suitable for the control cabinet inspection of 6 high-power sections/more than 10 kinds of non-standard combination equipment.

Using STEP EMES skills and elevator cloud skills, all data is stored in EMES for analysis and detection rate/common errors, providing necessary data support for quality improvement. At the same time, the inspection results are uploaded to the inspection system, and the inspection results can be shared with the elevator manufacturer to jointly provide technical guarantee for the improvement of product quality.

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